Air Purifier Motor Speed Measurement for Filter Change Timing

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Solution Overview

Problem

Existing air purifiers lack an accurate method to determine when the filter needs to be changed, leading to unnecessary replacements when the filter is not heavily contaminated and failure to change it when it is, resulting in inefficient operation and indoor air quality issues.

Innovation Solution

A system and method that measure the rotational speed of the motor in an air purifier to determine the filter change time by comparing the motor's running time with pre-set durations, using a motor speed measurement unit, time counting unit, speed determination unit, time comparison unit, and filter change time determination unit to assess when a filter change is required.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If filter change time is determined by total usage time, then the system is simple to operate, but the measurement precision of filter contamination level is poor

Engineering Contradiction:
Improvefilter change determinationVSAvoidfilter contamination level
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent replaces the simple time-counting mechanism with a motor speed measurement system. By measuring the motor's rotational speed and calculating average speed over operational periods, the system accurately reflects actual filter contamination levels rather than merely tracking elapsed time. This substitution of mechanical time-tracking with physical performance measurement resolves the contradiction between operational simplicity and measurement accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If filter is changed based on predetermined time duration, then the operation procedure is simple, but the reliability of filter performance is reduced

Engineering Contradiction:
Improvefilter replacement procedureVSAvoidfilter performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system implements feedback by continuously measuring motor speed and comparing it against reference values to determine when filter replacement is actually needed. The control unit receives speed measurements, calculates average speeds over defined periods, and provides feedback signals indicating whether the filter should be replaced. This feedback mechanism ensures filter changes are based on actual performance degradation rather than arbitrary time schedules, resolving the contradiction between procedural simplicity and performance reliability.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If motor speed measurement is implemented to determine filter change time, then the measurement precision of contamination level is improved, but the device complexity increases

Engineering Contradiction:
Improvefilter contamination levelVSAvoidspeed measurement system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system utilizes the motor's own operational characteristics (its natural speed variations under different loads) to self-diagnose filter contamination levels. Rather than adding separate sensing equipment to measure contamination directly, the system has the motor effectively measure its own performance through speed variations. This self-service approach achieves accurate contamination assessment while minimizing additional device complexity, as the measurement leverages existing motor behavior rather than requiring entirely new measurement infrastructure.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures the air purifier filter is changed at the optimal time, maintaining efficient operation and indoor air quality while preventing unnecessary filter replacements and ensuring the filter's air purifying capacity is maintained.

Implementation Method 1

A counter-electromotive force is output to the coil according to the rotation of the rotor of the motor 10, and a counter-electromotive force detection unit 70 detects the counter-electromotive force

Methodology Applied
Scientific EffectCounter-electromotive force: Electromagnetic Induction

Data Source

PatentUS8182579B2System and method for determining air purifier filter change time using measurement of motor speed
Publication Date: 2012.05.22 WOONGJIN COWAY
  • US8182579B2 patent drawing
  • US8182579B2 patent drawing
  • US8182579B2 patent drawing

AI summary

A system and a method are disclosed for changing a filter provided in an air purifier at an optimum time by measuring the rotational speed of a motor that operates the filter. The system for determining an air purifier filter change time includes: a motor speed measurement unit; a time counting unit; a speed determination unit; a time comparison unit; and a filter change time determination unit.