Motor Vehicle Optical Detection With Integrated Airflow Cleaning And Cooling

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Solution Overview

Problem

Existing optical detection systems in motor vehicles require separate systems for cooling and cleaning, which are costly and space-consuming, and are prone to fouling that disrupts sensor operation.

Innovation Solution

An integrated system that combines cleaning and cooling functions by using a cleaning device with an air guiding part and heat dissipating means to direct heated air onto the optical surface, enhancing both cleaning and cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate cooling and cleaning systems are used for optical sensors, then each function can be performed effectively, but the system becomes more complex and requires more space

Engineering Contradiction:
Improvesensor cooling and cleaning effectivenessVSAvoidnumber of separate systems
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines separate cooling and cleaning systems into a single integrated device that performs both functions simultaneously. The housing contains both cleaning components (nozzles, brushes) and cooling components (heat dissipation means, air flow paths) in one unified structure, eliminating the need for separate systems while maintaining both functions' effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated cleaning and cooling device serves multiple functions: it cleans the optical surface of contaminants, cools the sensor through heat dissipation, and protects the sensor housing. This multi-functional approach reduces overall system complexity while ensuring reliable operation of the optical detection system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separate cooling and cleaning systems are used, then each function is dedicated, but the overall system size and cost increase

Engineering Contradiction:
Improvefunctional effectivenessVSAvoidsystem size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent merges cooling and cleaning systems into a single integrated housing structure, significantly reducing the overall volume required. The shared housing, air flow paths, and control mechanisms eliminate redundant components and space, making the system compact while maintaining both cooling and cleaning effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

3Object-affected harmful factors

If sealed encasements are used for sensors, then environmental protection is improved, but heat dissipation becomes more difficult

Engineering Contradiction:
Improveprotection from environmental effectsVSAvoidsensor overheating
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The patent introduces an intermediary cooling system that mediates between the sealed sensor housing and the external environment. The housing includes dedicated cooling channels and heat dissipation means that allow thermal energy to be transferred from the sensor to the surrounding air, while the sealed enclosure continues to protect against environmental contaminants.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The sensor housing employs a sealed enclosure with integrated cooling channels that allow thermal energy to pass through while maintaining environmental separation. The housing structure acts as a flexible barrier that protects the sensor from contaminants while enabling heat dissipation through controlled air flow paths.

Inventive Principle:
Principle #30Flexible shells and thin films

4Ease of manufacture

If optical surfaces are exposed to environment, then cleaning access is improved, but fouling from dust and sprays increases

Engineering Contradiction:
Improvecleaning accessibilityVSAvoidfouling from contaminants
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent implements preliminary cleaning action by positioning nozzles and cleaning components that actively remove contaminants before they can accumulate and interfere with optical detection. The system performs periodic or continuous cleaning operations in advance, preventing fouling buildup on the optical surface.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces cleaning agents or air flow as intermediaries between the optical surface and environmental contaminants. These intermediaries actively remove dust, water, and other contaminants from the optical surface, creating a protective barrier that maintains optical clarity while the sensor remains accessible to environmental conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces size and cost while maintaining performance, simplifies assembly, and enhances cleaning and cooling efficiency, particularly for removing liquid droplets and dust from optical surfaces.

Implementation Method 1

The flow of air is guided from the supply source to the optical surface via the heat dissipating means so as to transfer heat from the heat-dissipating means to the flow of air

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

The heat from the heat-dissipating means is thus transferred to the flow of air. This will increase the temperature of the flow of air, and the resulting heated air may be blown onto the optical surface, hence enhancing the cleaning effect

Methodology Applied
Scientific EffectThermal heating: Heating

Data Source

PatentEP4266111B1Optical detection system for a motor vehicle
Publication Date: 2025.08.06 VALEO SYST DESSUYAGE SAS
  • EP4266111B1 patent drawingFigure 1a~1b
  • EP4266111B1 patent drawingFigure 2a~2b
  • EP4266111B1 patent drawingFigure 3

AI summary

The present invention related to an optical detection system (100,200) for a motor vehicle, comprising: a detecting device (105) comprising a sensor having an optical surface (110), a heat dissipating means (120), and a cleaning device (125) arranged in proximity to the optical surface (110) for directing a flow of air onto the optical surface (110) to remove a substance from the optical surface (110). Further, the cleaning device (125) comprises an air guiding part (130) for guiding the flow of air from a supply source to the optical surface (110) via the heat dissipating means (120) so as to transfer heat from the heat-dissipating means (120) to the flow of air.