Motor Winding Fault Detection Using Sequence Current Comparison

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Solution Overview

Problem

Winding faults in multi-phase motors, such as phase-to-ground (PG) and phase-to-phase (PP) faults, reduce motor performance and can lead to damage, necessitating effective detection methods.

Innovation Solution

A method and system for determining winding faults by comparing sequence components of instantaneous currents in different sets of windings, using current sensors and a fault detector to identify differences exceeding predetermined values, and generating alarms for fault detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional winding fault detection methods are used, then the detection process becomes complex and time-consuming, but the detection accuracy and reliability remain insufficient

Engineering Contradiction:
Improvefault detection accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and compares only the zero-sequence components from the three-phase currents, isolating the specific feature that indicates winding faults. By focusing on this single extracted component rather than analyzing all current parameters, the system achieves high detection accuracy while maintaining simplicity in the detection algorithm and reducing computational complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If comprehensive fault analysis is performed to distinguish between different fault types, then the reliability of fault detection improves, but the time required for analysis increases

Engineering Contradiction:
Improvefault detection reliabilityVSAvoidanalysis time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs preliminary decomposition of three-phase currents into sequence components (positive, negative, and zero sequence) before fault occurrence. By pre-calculating and storing these components under normal operating conditions, the system can quickly compare real-time measurements against baseline values during fault events, enabling rapid and reliable fault classification without time-consuming analysis during critical moments.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4664127A1Winding fault detection system and method
Publication Date: 2025.12.17 EATON INTELLIGENT POWER LTD
  • EP4664127A1 patent drawingFigure 1A~1B
  • EP4664127A1 patent drawingFigure 1C
  • EP4664127A1 patent drawingFigure 2A

AI summary

Winding fault detection system (150) and method is provided. A first instantaneous current in first set of windings of the multi-wound electrical device (100) is received. A second instantaneous current in second set of windings of the multi-wound electrical device (100) is received. First sequence components are determined from the first instantaneous current. Second sequence components are determined from the second instantaneous current. The first sequence components are compared with second sequence components. A winding fault in the multi-wound electrical device (100) is determined when a difference in the first sequence components and second sequence components is greater than a predetermined value.