Electric Motor Wireless Control Without External Network Dependency

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Solution Overview

Problem

Existing electric motor control systems require additional hardware for wireless communication and are dependent on external networks, which can be unreliable and costly to maintain.

Innovation Solution

An electric motor communication system using a motor management device and processing device within the motor, enabling wireless communication with external devices through a wireless sensor network, allowing for autonomous control and data transmission without external controllers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If additional hardware is added for wireless communication, then wireless communication capability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvewireless communication capabilityVSAvoidhardware complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The motor control system is designed to perform multiple functions including wireless communication, motor control, and data processing within a single integrated platform. The processor and communication interfaces are configured to handle both traditional motor control tasks and wireless data transmission, eliminating the need for separate dedicated wireless communication hardware

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines wireless communication functionality with the existing motor control system by integrating communication interfaces and protocols directly into the motor control electronics. This merging approach allows the motor controller to simultaneously manage motor operation and wireless communication without requiring separate hardware systems

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If external wireless networks are used for communication, then remote control capability is improved, but reliability and maintenance cost worsen due to network dependency

Engineering Contradiction:
Improveremote control capabilityVSAvoidsystem reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The motor control system acts as an intermediary that can operate independently or in conjunction with external systems. The integrated communication interfaces allow the motor controller to receive commands from external devices while maintaining the capability to autonomously manage motor operation, reducing dependency on continuous external network connectivity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The motor control system is designed with autonomous operation capabilities, where the processor can independently execute motor control algorithms and make decisions based on sensor feedback without requiring constant external control signals. This self-service capability ensures continued operation even when external wireless networks are unavailable

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11546678B2Systems and methods for wirelessly communicating within electric motor systems
Publication Date: 2023.01.03 REGAL BELOIT AMERICA INC
  • US11546678B2 patent drawing
  • US11546678B2 patent drawing
  • US11546678B2 patent drawing

AI summary

An electric motor communication system for use with a fluid moving system and using at least one wireless sensor network is provided. The electric motor communication system includes an electric motor that includes a motor management device configured to transmit and receive input signals via the wireless sensor network, and a processing device coupled to said motor management device and configured to control said electric motor based at least in part on input signals received at said motor management device. The electric motor communication system also includes at least one external device configured to collect data and to transmit said input signals, via the wireless sensor network, to said electric motor.