Motorcycle Airbag Garment with Automatic Reset and Nesting

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Solution Overview

Problem

Existing inflatable protective systems for motorcyclists are ineffective in the racing environment due to large size, weight penalty, and the need for manual removal and re-packaging after deployment, which can leave riders unprotected during subsequent crashes.

Innovation Solution

A garment with an inflatable protective device made from elastic material, integrated sensors, and an electronic controller that automatically inflates and deflates without user intervention, maintaining protection and minimizing weight and exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the inflatable chamber is made large to provide adequate protection, then the protection level is improved, but the weight penalty increases due to increased fabric and gas cylinder size

Engineering Contradiction:
Improveprotection levelVSAvoidweight penalty
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The inflatable chamber is nested within a containment structure that allows it to be compact when deflated and expand to full size when inflated. The chamber is stored in a compressed state within the garment, similar to nested dolls, eliminating the need for large external storage space while maintaining full protection capability when deployed.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The system transitions from a static large structure to a dynamic system that changes size. The inflatable chamber dynamically adjusts its volume based on deployment state, being compact during normal use and expanding only when protection is needed, thereby reducing weight and space requirements without compromising protection level.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the inflatable chamber is made large to provide adequate protection, then the protection level is improved, but the chamber cannot be easily stored and must be folded to fit in the suit

Engineering Contradiction:
Improveprotection levelVSAvoidstorage ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The inflatable chamber is nested within a containment structure that allows it to be compact when deflated and expand to full size when inflated. The chamber is stored in a compressed state within the garment, similar to nested dolls, eliminating the need for large external storage space while maintaining full protection capability when deployed.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The system transitions from a static large structure to a dynamic system that changes size. The inflatable chamber dynamically adjusts its volume based on deployment state, being compact during normal use and expanding only when protection is needed, thereby reducing weight and space requirements without compromising protection level.

Inventive Principle:
Principle #15Dynamics

3Productivity

If the rider manually removes and repacks the deployed chamber, then the rider can continue riding, but the rider may not execute this procedure correctly under race pressure and remains unprotected

Engineering Contradiction:
Improverace continuityVSAvoidprotection reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs its own reset function automatically after deployment. The inflatable chamber is self-contained with its own inflation and deflation mechanisms, allowing it to reset without external intervention. This eliminates the need for rider action to repack or recharge the chamber, ensuring protection is restored automatically while maintaining race continuity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system is pre-configured with multiple inflation charges and automatic reset mechanisms before the race begins. The containment structure and inflation system are prepared in advance to automatically replenish the chamber after deployment, eliminating the need for post-deployment manual intervention and ensuring continuous protection availability.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If the inflatable chamber remains exposed after deployment, then the protection function is fulfilled, but the chamber flaps around the garment and hinders the rider

Engineering Contradiction:
Improveprotection functionVSAvoidrider mobility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The inflatable chamber is nested within a containment structure that allows it to be compact when deflated and expand to full size when inflated. The chamber is stored in a compressed state within the garment, similar to nested dolls, eliminating the need for large external storage space while maintaining full protection capability when deployed.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The system transitions from a static large structure to a dynamic system that changes size. The inflatable chamber dynamically adjusts its volume based on deployment state, being compact during normal use and expanding only when protection is needed, thereby reducing weight and space requirements without compromising protection level.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The garment provides continuous protection without hindering the rider, as the inflatable device remains concealed and automatically resets, allowing multiple inflations without recharging, ensuring consistent safety during racing and reducing the risk of further injuries.

Implementation Method 1

in the event of an accident the chamber is inflated and thus energy from severe impacts can be absorbed

Methodology Applied
Scientific EffectImpact absorption: Impact Force

Implementation Method 2

The inflatable protective device is made from elastic material

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS9332794B2Airbag system for motorcycle drivers
Publication Date: 2016.05.10 ALPINESTARS RES SRL
  • US9332794B2 patent drawing
  • US9332794B2 patent drawing
  • US9332794B2 patent drawing

AI summary

A garment which comprises an inflatable protective device able to expand from a rest condition, wherein it's in a deflated status, to a working condition, wherein it's in an inflated status, inflation means able to inflate said protective device and an electronic controller able to activate the inflation means if a risk and/or danger signal is detected by sensors incorporated in the garment. The inflatable protective device, after being moved to the working condition, can return automatically to the rest condition without requiring to be repacked or reset and the inflation means can inflate the protective device more than once without requiring to be recharged.