Motorcycle Frame Rack with Laser Measuring System
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Current methods for repairing motorcycle frames are inefficient and costly, particularly in the United States, where limited specialized shops require extensive labor and outdated equipment, leading to lengthy repair times and inadequate documentation for insurance purposes.
Innovation Solution
A motorcycle frame rack with universal mounting brackets, a laser measuring system, and adjustable towers enables faster and cheaper frame straightening and neck rake adjustments, utilizing a deck with a track for tower movement, a ramp for loading, and a computing device for before-and-after frame specification documentation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If a motorcycle is taken to a specialized frame shop for repair, then frame repair quality is improved, but repair time increases to approximately eight weeks
Solution Approach 1:
The frame repair system is segmented into modular components: a base platform with positioning tracks, adjustable towers with independent correction mechanisms, and specialized clamps. This segmentation allows the repair process to be broken down into manageable steps that can be performed sequentially without requiring complete disassembly of the motorcycle, thereby reducing repair time while maintaining quality.
Solution Approach 2:
The invention replaces the traditional mechanical hoist-and-bench system with a modern positioning platform and adjustable tower system. The towers can be precisely positioned along tracks and adjusted independently to apply controlled forces to the frame, substituting cumbersome mechanical lifting and positioning with a more efficient, controllable system that reduces repair time.
2Ease of operation
If a motorcycle is stripped down for frame repair, then access to the frame is improved, but labor time and complexity increase significantly
Solution Approach 1:
The invention introduces specialized clamps and positioning devices as intermediaries between the motorcycle and the repair equipment. These intermediaries attach to specific points on the motorcycle frame without requiring complete disassembly, providing the necessary access and control while minimizing the complexity of preparation work.
Solution Approach 2:
The repair system employs universal clamps and positioning devices that can accommodate multiple motorcycle models and frame types. These multi-functional tools can be adjusted and configured for different repair scenarios without requiring model-specific disassembly procedures, thereby reducing labor time and complexity while maintaining ease of frame access.
3Manufacturing precision
If traditional frame repair equipment is used, then frame correction capability is achieved, but documentation and measurement precision are insufficient
Solution Approach 1:
The invention replaces traditional mechanical measurement methods with electronic measurement and documentation systems. Sensors and measurement devices integrated into the towers and positioning system provide precise digital readings of frame alignment, substituting imprecise manual measurements with accurate electronic data that can be recorded and analyzed.
Solution Approach 2:
The system incorporates measurement and documentation capabilities that provide real-time feedback on frame alignment status. The electronic measurement system continuously monitors frame position and provides data feedback to guide the correction process, ensuring precise straightening while maintaining accurate records of the repair progression.
4Manufacturing precision
If a motorcycle is transported to and from specialized frame shops, then professional repair is obtained, but transportation costs and time increase
Solution Approach 1:
The repair system is designed as a universal, multi-functional unit that can be deployed in various locations including dealership service centers. This universality allows professional frame repair capabilities to be brought closer to the customer, eliminating the need for long-distance transportation to specialized shops while maintaining repair expertise through standardized procedures and equipment.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system significantly reduces repair time and costs by allowing frame adjustments without disassembly, providing accurate documentation, and enabling quicker return of motorcycles to users and insurance companies.
Implementation Method 1
The measuring system comprises a laser measuring system
Data Source
AI summary
A motorcycle frame rack enables a motorcycle frame to be repaired without removing many components from the motorcycle. A motorcycle is positioned on the motorcycle frame rack, secured in place and then the frame is adjusted using chains coupled to towers. A self-centering laser measuring system is able to be used to analyze and measure damage to the motorcycle frame.