Motorcycle Headlamp Cover Design with Edge Segmentation

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Solution Overview

Problem

Conventional headlamp devices for straddle-type vehicles prioritize light emission characteristics over design flexibility, limiting the ability to improve the external appearance of the cover member.

Innovation Solution

The headlamp device incorporates a cover member with a transmission section featuring a first surface and a second surface bent relative to each other, with an edge on the ridge line extending through gaps between emission ports, preventing light from contacting the edge and maintaining required light emission characteristics while allowing for flexible design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the cover member is designed with a simple structure to maintain good light emission characteristics, then light emission performance is improved, but design flexibility of the external appearance is limited

Engineering Contradiction:
Improvelight emission characteristicsVSAvoiddesign flexibility of external appearance
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The cover member is divided into multiple transmission sections, each with independent edges extending through gaps between emission ports. This segmentation allows each section to be designed independently for aesthetic purposes while maintaining overall light transmission functionality, thus resolving the contradiction between simple structure and design flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the cover member are given different properties: the transmission sections have edges positioned to avoid light contact, while other regions can be freely designed for appearance. This local differentiation allows aesthetic design in non-critical areas without compromising light emission characteristics.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If the cover member is designed with complex external appearance features, then design flexibility is improved, but light emission characteristics may be degraded

Engineering Contradiction:
Improvedesign flexibility of external appearanceVSAvoidlight emission characteristics
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The design freedom is extended to the third dimension by creating bent surfaces with ridges and edges. The transmission sections can have complex 3D shapes including angled surfaces and protruding edges, allowing rich external appearance while the edge positioning ensures light paths remain unaffected.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Shape

If edges are provided on the ridge line of the transmission section for aesthetic purposes, then external appearance is improved, but light scattering may occur

Engineering Contradiction:
Improveexternal appearance of cover memberVSAvoidlight scattering
Core Design Contradiction:
ShapeVSObject-generated harmful factors

Solution Approach 1:

The potential harmful effect of edges causing light scattering is converted into a beneficial design feature. By strategically positioning edges to extend through gaps between emission ports, the design utilizes the edge structure for aesthetic purposes while the gap positioning ensures light paths bypass the edges, eliminating scattering issues.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the design of a more flexible external appearance for the cover member while maintaining good light emission characteristics, reducing traveling resistance, and preventing light scattering.

Implementation Method 1

a transmission section which transmits in a forward direction of a vehicle body, the light emitted from the light source and output through the plurality of emission ports

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS10322763B2Head lamp device of straddle-type vehicle
Publication Date: 2019.06.18 KAWASAKI MOTORS LTD
  • US10322763B2 patent drawing
  • US10322763B2 patent drawing
  • US10322763B2 patent drawing

AI summary

A head lamp device of a straddle-type vehicle, comprises at least one lamp unit including at least one light source and a plurality of emission ports through which light emitted from the light source is output; and a cover member including a transmission section which transmits in a forward direction of a vehicle body, the light output through the plurality of emission ports, and covering a front portion of the lamp unit, wherein the transmission section includes a first surface, and a second surface bent with respect to the first surface, and an edge is provided on a ridge line formed by the first surface and the second surface, and wherein the edge extends through a gap formed between two adjacent emission ports of the plurality of emission ports.