Motorcycle Reverse Gear With Clutched Pinion Engagement

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Solution Overview

Problem

Manually reversing large and heavy motorcycles or scooters is difficult, and existing engine-based transmissions are expensive, unsuitable for all models, and cumbersome to operate.

Innovation Solution

A motorcycle-reversing device comprising an internal rack, ears, a power unit with a motor and a clutch, allowing for easy backward movement by engaging and disengaging a pinion with the internal rack using a motor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a transmission system is added to enable engine-based backward movement, then the ability to reverse is improved, but the device complexity and cost increase

Engineering Contradiction:
Improveease of reversingVSAvoidtransmission system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The reversing function is separated from the main transmission system. A独立的 reversing device with its own motor and pinion is installed, which can engage or disengage from the drive wheel independently. This segmentation allows the motorcycle to have reversing capability without complicating the main transmission system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A clutch mechanism serves as an intermediary between the reversing motor and the drive wheel. The clutch selectively engages or disengages the pinion from the drive wheel, allowing the reversing motor to transmit power only when needed. This intermediary component enables clean separation of the reversing function from the main propulsion system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a complex transmission system is installed to enable backward movement, then the reversing capability is improved, but the ease of operation deteriorates due to troublesome and lengthy operation

Engineering Contradiction:
Improveease of reversingVSAvoidtime to operate reversing
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The reversing system is designed to be automatically engaged and disengaged through a simple clutch mechanism. When the reversing motor is activated, the clutch automatically engages the pinion with the drive wheel, and when reversing is complete, it automatically disengages. This self-service design eliminates the need for complex manual shifting operations.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If engine-based transmissions are used for reversing, then the reversing capability is improved, but the adaptability deteriorates as they are not suitable for all models

Engineering Contradiction:
Improvereversing capabilityVSAvoidsuitability for different models
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The reversing device is designed as an independent, modular unit that can be added to any motorcycle model without modifying the existing transmission system. The separate motor, pinion, and clutch assembly can be installed on various drive wheel configurations, making the system highly adaptable across different motorcycle models.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reversing device is designed with universal mounting options and standardized components that can accommodate different motorcycle models. The clutch mechanism and pinion gear are designed to work with various drive wheel sizes and configurations, enabling the same reversing system to be adapted across multiple motorcycle types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables convenient and efficient reverse movement of motorcycles or scooters without manual effort, suitable for various models and avoiding the drawbacks of engine-based transmissions.

Implementation Method 1

The power unit includes two bars, a movable box, a motor and a pinion

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

The clutch is pivotable to move the movable box between a first position where the pinion is engaged with the internal rack and a second position where the pinion is disengaged from the internal rack

Methodology Applied
Scientific EffectMechanical engagement: Mechanical Force

Implementation Method 3

The internal rack is connected to a rim of a motorcycle. The pinion is operatively connected to the motor

Methodology Applied
Scientific EffectRack and pinion mechanism: Rack and Pinion

Data Source

PatentUS12552494B2Motorcycle-reversing device
Publication Date: 2026.02.17 WANG MU SHAN
  • US12552494B2 patent drawing
  • US12552494B2 patent drawing
  • US12552494B2 patent drawing

AI summary

A motorcycle-reversing device incudes an internal rack, two ears, a power unit and a clutch. The internal rack is connected to a rim of a motorcycle. The ears are connected to a frame of the motorcycle. The power unit includes two bars, a movable box, a motor and a pinion. The bars are connected to the ears. The movable box includes two minor sleeves for receiving the bars. The motor is located in the movable box. The pinion is operatively connected to the motor. The clutch is pivotable to move the movable box between a first position where the pinion is engaged with the internal rack and a second position where the pinion is disengaged from the internal rack.