Motorcycle Sensor Nesting in Rear Covering

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Solution Overview

Problem

The existing configuration of obstruction detection devices externally attached to the rear cowl of straddle vehicles leads to vehicle body upsizing, which is a common issue across various types of straddle vehicles, including motorcycles.

Innovation Solution

Integrating the sensor into the internal space of the rear covering or rear stay, positioning it closer to the connecting portion than the rear end component, thereby preventing or reducing vehicle body upsizing by eliminating the need for external attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the sensor is externally attached to the rear covering, then the sensor can be easily installed and accessed, but the vehicle body size increases

Engineering Contradiction:
Improvesensor installation easeVSAvoidvehicle body length
Core Design Contradiction:
Ease of manufactureVSLength of stationary object

Solution Approach 1:

The sensor is integrated into the internal space of the rear covering, nesting the sensor within the existing vehicle structure. This eliminates the need for external attachment while maintaining sensor functionality, thereby preventing vehicle body upsizing.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The sensor and rear covering are merged into a single integrated structure. The sensor is positioned within the internal space of the rear covering, combining two previously separate components (sensor and rear covering) into one unified assembly, which prevents additional space requirements.

Inventive Principle:
Principle #5Merging (Combining)

2Length of stationary object

If the sensor is integrated into the internal space of the rear covering or rear stay, then vehicle body upsizing is prevented, but the sensor installation complexity increases

Engineering Contradiction:
Improvevehicle body lengthVSAvoidsensor integration complexity
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The internal space of the rear covering or rear stay is designed to serve multiple functions: it houses both the sensor and other rear end components. This multi-functional design allows the sensor to be integrated without requiring additional dedicated space, thereby reducing installation complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of adding the sensor in the external longitudinal direction (which would increase vehicle length), the sensor is positioned within the internal space along the vehicle width or height dimensions. This dimensional repositioning allows sensor integration without extending the vehicle body length.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of stationary object

If the sensor is positioned closer to the connecting portion, then space is saved and vehicle body upsizing is prevented, but the sensor may be more susceptible to vibrations from the engine

Engineering Contradiction:
Improvevehicle body lengthVSAvoidvibration exposure
Core Design Contradiction:
Length of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The sensor is nested within the internal space of the rear covering or rear stay, which provides a protective enclosure. This nesting arrangement allows the sensor to be positioned close to the connecting portion (saving space) while the surrounding structure shields it from vibration exposure.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The rear covering or rear stay acts as an intermediary structure between the sensor and the external environment. It provides mechanical isolation, buffering the sensor from vibrations generated by the engine while allowing the sensor to be positioned in the space-efficient internal location.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3901014B1Saddle-ridden vehicle
Publication Date: 2024.07.17 KAWASAKI MOTORS LTD
  • EP3901014B1 patent drawingFigure 1
  • EP3901014B1 patent drawingFigure 2
  • EP3901014B1 patent drawingFigure 3

AI summary

A motorcycle (1) includes a tail lamp (41), a rear covering (32), rear end components which are a license plate (44) and a license lamp (46), a rear stay (33), and a sensor (60). The tail lamp (41) emits light toward the rear side. The rear covering (32) is provided with the tail lamp (41). The rear end components are disposed more rearward than the rear covering (32). The rear stay (33) extends at least rearward from a connecting portion connected to the rear covering (32), and supports the rear end components. The sensor (60) for sensing an object rearward is at least partially received in an internal space (111) that is formed either in the rear covering (32) or in the rear stay (33).