Motorcycle Swing Arm Recess for Heat-Shielded Speed Sensor

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Solution Overview

Problem

Conventional motorcycles face issues where the vehicle speed sensor is influenced by heat dissipated from the muffler, leading to increased width and cost due to the need for heat-resistant sensors or repositioning the muffler, which affects the vehicle's design and economics.

Innovation Solution

A recess is formed in the swing arm to house the vehicle speed sensor below the muffler, with a cover member protecting it from heat and foreign matter, and the sensor cable is also accommodated within this recess, maintaining the structural integrity and reducing the vehicle's width.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the vehicle speed sensor is located close to the muffler, then the vehicle width can be reduced, but the sensor is influenced by heat dissipated from the muffler

Engineering Contradiction:
Improvevehicle widthVSAvoidheat influence on sensor
Core Design Contradiction:
Length of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent positions the vehicle speed sensor in the vertical dimension below the muffler rather than horizontally beside it. This vertical arrangement allows the sensor to be close to the muffler for compact vehicle width while the downward orientation of the sensor prevents direct exposure to heat dissipated upward from the muffler, thus resolving the contradiction between compact width and heat protection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If the muffler is located outside of the swing arm in the lateral direction, then the heat influence on the sensor is reduced, but the vehicle width is increased

Engineering Contradiction:
Improveheat influence on sensorVSAvoidvehicle width
Core Design Contradiction:
Object-affected harmful factorsVSLength of moving object

Solution Approach 1:

Instead of moving the muffler laterally outward to reduce heat influence, the patent keeps the muffler in its conventional lateral position for compact vehicle width. The heat protection is achieved by positioning the sensor vertically below the muffler and orienting it downward, thus eliminating heat exposure without increasing vehicle width.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If a vehicle speed sensor having heat resistance specifications is used, then the heat influence is tolerated, but the cost of the sensor is increased

Engineering Contradiction:
Improveheat resistance capabilityVSAvoidsensor cost
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

Instead of using expensive heat-resistant sensors to tolerate heat exposure, the patent inverts the approach by positioning the sensor below the muffler where it is naturally protected from heat. This converts the potential harmful heat exposure into a beneficial shielding effect, allowing the use of standard, lower-cost sensors while maintaining reliability.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentEP1892165B1Motorcycle
Publication Date: 2009.03.18 HONDA MOTOR CO LTD
  • EP1892165B1 patent drawingFigure 1
  • EP1892165B1 patent drawingFigure 2
  • EP1892165B1 patent drawingFigure 3

AI summary

To provide a motorcycle (10) in which the width of the vehicle can be suppressed and the influence of the heat dissipated from a muffler (47) upon a vehicle speed sensor (83) can be minimized. Disclosed herein is a motorcycle (10) including a swing arm (26), a muffler (47) provided on one side of the swing arm (26) and mounted thereto so as to be vertically moved together, a center rotor (84) mounted on a rear wheel (28) so as to be rotated together, and a vehicle speed sensor (83) mounted on the swing arm (26) for detecting a wheel speed in cooperation with the center rotor (84). The swing arm (26) has a recess (86) formed so as not to overlap the muffler (47) as viewed in side elevation of the vehicle, and the vehicle speed sensor (83) is provided in the recess (86). Further, a cover member (89) for covering the recess (86) is mounted on the swing arm (26).