Motorized Angle Stop Assembly for Automatic Flush Valve Flow Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current angle stop systems for flush valves require manual adjustment, which is imprecise and time-consuming, and lack automatic control to respond to specific conditions or desired flow rates, leading to inefficiencies and potential water damage.

Innovation Solution

An automatic angle stop assembly featuring a motorized adjustment device with a controller and sensor system that automatically adjusts the angle stop valve based on detected conditions, such as abnormal flow states, to precisely control water flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If manual adjustment of angle stop is used, then device complexity is reduced, but measurement precision and control accuracy deteriorate

Engineering Contradiction:
Improvestructure complexityVSAvoidvalve position control accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces manual mechanical adjustment with an automated motorized adjustment device. The motor-driven mechanism automatically positions the angle stop valve based on feedback from flow sensors and control algorithms, eliminating the need for manual intervention while achieving precise control of valve position and water flow rate.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If manual adjustment of angle stop is used, then ease of operation is improved, but productivity and response time deteriorate

Engineering Contradiction:
Improveoperational simplicityVSAvoidmaintenance efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system performs self-adjustment of the angle stop valve based on automated monitoring of water flow conditions. When abnormal conditions are detected (such as excessive flow rates or potential water damage scenarios), the control device automatically adjusts the valve position without requiring plumber intervention, enabling the system to service itself and respond immediately to conditions.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent implements a closed-loop control system where flow sensors continuously monitor water flow conditions and provide feedback to the control device. Based on this feedback, the controller automatically adjusts the angle stop valve position to maintain optimal flow rates or respond to abnormal conditions, eliminating the need for manual estimation and achieving precise, real-time control.

Inventive Principle:
Principle #23Feedback

3Device complexity

If manual adjustment of angle stop is used, then device complexity is reduced, but adaptability to different conditions deteriorates

Engineering Contradiction:
Improvesystem simplicityVSAvoidresponse to flow conditions
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent transforms the static angle stop valve into a dynamic, automatically adjustable component. The motorized adjustment device can continuously modify the valve position in response to changing water flow conditions, enabling the system to adapt to various scenarios such as different flush volumes, maintenance requirements, or potential water damage prevention needs, rather than being fixed at a single manual setting.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables precise and automatic control of water flow, preventing water damage and overflow by automatically adjusting the angle stop valve in response to sensed conditions, enhancing maintenance efficiency and reducing manual intervention.

Implementation Method 1

an adjustment screw and a motor, wherein the motor is configured to rotate to adjust a position of the adjustment screw

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 2

a sensor and a controller, wherein the sensor is configured to detect the condition of the angle stop and to communicate the condition to the controller

Methodology Applied
Scientific EffectFlow sensing:

Implementation Method 3

The controller may be configured to actuate the adjustment device. The controller may be configured to send a signal to a motor to rotate the motor to move an adjustment screw

Methodology Applied
Scientific EffectMotor actuation:

Data Source

PatentUS11994235B2Angle stop assembly
Publication Date: 2024.05.28 AS AMERICA INC
  • US11994235B2 patent drawing
  • US11994235B2 patent drawing
  • US11994235B2 patent drawing

AI summary

An automatic angle stop assembly for a urinal or toilet may include an angle stop adjustment device and an angle stop. The automatic angle stop assembly may automatically control flow through the angle stop to a flush valve. The automatic angle stop assembly may include a motor and an adjustment screw. A method for closing the angle stop may include sensing a flow condition, automatically rotating a motor based on the flow condition, and closing the angle stop.