Motorized Irrigation System Flow Control

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Solution Overview

Problem

Existing irrigation systems for self-administration, particularly for rectal irrigation, face challenges in precision control of flow rate, safety, and cost-effectiveness, especially for users with reduced dexterity and those requiring portability.

Innovation Solution

An irrigation system with a reservoir, probe, and tubing connected by an electrical pump for indirect pumping, featuring a controllable electrically operable valve and flow sensor to adjust flow rates precisely, along with a controller to maintain desired output flow rates, and a control unit with user-friendly interface and safety features like dead man's handle functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If indirect pumping is used to simplify operation and reduce cost, then ease of operation and manufacturing cost are improved, but flow rate precision and stability deteriorate

Engineering Contradiction:
Improveease of operationVSAvoidflow rate precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent implements a feedback control system where a flow sensor continuously measures the actual flow rate and feeds this information back to the controller. The controller adjusts the pump's operation based on the difference between desired and actual flow rates, enabling precise flow control despite using simple indirect pumping mechanics.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces purely mechanical flow control mechanisms with an electronically controlled system. The electric pump's speed and the valve's position are controlled electronically based on feedback from the flow sensor, substituting complex mechanical precision mechanisms with electronic control that achieves similar or better precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If indirect pumping is used to reduce system complexity and cost, then device complexity and manufacturing cost are reduced, but flow rate control precision deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidflow rate control precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The feedback control system continuously monitors actual flow rate and adjusts pump/valve operation to maintain desired flow precision, eliminating the need for complex mechanical precision mechanisms in the pumping system itself.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent uses a single electric pump for both irrigation liquid delivery and balloon inflation, and a single valve for flow regulation in multiple pathways. This multi-functionality reduces overall device complexity while maintaining control precision through electronic regulation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If flow rate is increased to improve irrigation effectiveness, then productivity is improved, but safety and user comfort deteriorate due to unintended use and excessive flow

Engineering Contradiction:
Improveirrigation efficiencyVSAvoidsafety and user comfort
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The feedback control system prevents excessive flow by continuously monitoring actual flow rate and reducing pump/valve operation when the desired flow rate is approached or exceeded, thereby preventing harmful effects while maintaining efficient irrigation when appropriate.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system applies preliminary anti-action by implementing flow limits and safety interlocks that prevent unintended high-flow operation before harmful effects can occur. The dead man's handle requirement ensures intentional activation, and flow sensors prevent exceeding safe flow rates.

Inventive Principle:
Principle #9Preliminary anti-action

4Measurement precision

If complex control systems are implemented to achieve precise flow control, then flow rate precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improveflow rate precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses a relatively simple feedback loop with a flow sensor, controller, and actuator to achieve precise flow control. This electronic feedback system is less complex than mechanical precision flow control mechanisms while achieving comparable or superior precision.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces complex mechanical precision mechanisms with electronic control systems. The electric pump with electronic speed control and electrically operated valve provide precise flow regulation through electronic means rather than mechanical complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides precise and stable flow rate control, increased safety, and cost-efficiency, enabling easy and convenient self-administration, even for users with reduced dexterity, while being portable and durable.

Implementation Method 1

an electrical pump for indirectly pumping irrigation liquid from the reservoir to the probe through said tubing

Methodology Applied
Scientific EffectIndirect pumping: Pump

Implementation Method 2

an electrically operable valve operable to continuously control the degree of openness of said tubing between a fully closed state and a fully opened state

Methodology Applied
Scientific EffectValve flow control: Valve

Implementation Method 3

a flow sensor to measure an actual flow rate of the irrigation liquid in the probe

Methodology Applied
Scientific EffectFlow measurement:

Data Source

PatentUS11123477B2Motorized irrigation system with improved flow control
Publication Date: 2021.09.21 DENTSPLY IH AB
  • US11123477B2 patent drawing
  • US11123477B2 patent drawing
  • US11123477B2 patent drawing

AI summary

Disclosed are irrigation systems and methods, which can be used for rectal/anal irrigation. One example system includes a reservoir for an irrigating liquid, a probe for arrangement in a user, tubing providing fluid communication between the reservoir and probe, and an electrical pump for indirectly pumping irrigation liquid from the reservoir to the probe through said tubing. The electrical pump is controllable to assume a plurality of predetermined flow rates. The system includes an electrically operable valve to continuously control a degree of openness of the tubing, a flow sensor to measure an actual flow rate of the irrigation liquid in the probe, and a controller to obtain a desired flow rate, and control the flow rate of the electric pump to one of the plurality of flow rates exceeding the desired flow rate, and to continuously regulate the electrically operable valve based on the measured actual flow rate.