Motorized Foldable Leg Rest for Stretch Support in Chairs

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional chairs do not adequately address leg discomfort and fatigue during long periods of sitting, such as on vehicle trips, as they lack a mechanism to support legs in a stretched position.

Innovation Solution

A foldable leg rest system with a three-stage drive mechanism, including first, second, and third stage DC motors and drive rods, allows the legs to be stretched and supported through pivoting frames and an adjustable footrest, enhancing comfort and reducing fatigue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional chair is used for long periods, then the basic seating function is provided, but the legs become tired and numb due to lack of support in stretched position

Engineering Contradiction:
Improveleg support capabilityVSAvoidchair structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The leg rest is divided into two separate folding frames (first folding frame and second folding frame) that can be independently controlled by separate DC motors. This segmentation allows each frame to be adjusted to different positions and angles, providing versatile leg support while keeping the control system manageable through modular motor units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The leg rest structure serves multiple functions: it can be adjusted to various angles and positions to support different leg lengths and preferences, can be folded away when not needed, and provides both elevated and extended leg positioning options. This multi-functionality addresses diverse user needs without requiring multiple separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If a foldable leg rest with multi-stage drive mechanism is added to provide leg stretching support, then comfort is enhanced, but the device complexity increases

Engineering Contradiction:
Improveleg positioningVSAvoiddrive mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The leg rest employs folding frames that can dynamically adjust between folded and unfolded states, and between different angular positions. The DC motors provide dynamic control allowing the user to easily transition between various leg positions. This dynamic design enables simple operation for achieving comfortable leg positions while the folding mechanism inherently reduces complexity by eliminating the need for complex locking systems.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If folding frames are used to support legs in stretched position, then leg comfort is improved, but the area occupied by the chair increases

Engineering Contradiction:
Improveleg position adjustmentVSAvoidchair footprint
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The first folding frame and second folding frame are designed to fold parallel to the seat when not in use, nesting within the overall chair structure. This nesting approach allows the leg rest to provide full leg stretching support when needed while occupying minimal additional space during normal seating, effectively resolving the conflict between adaptability and space occupation.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively extends the chair's functionality by allowing leg stretching and adjustable foot support, thereby improving comfort and minimizing fatigue for users.

Implementation Method 1

two first stage DC motors and a drive rod. Each of the angle adjusters is disposed between one of the sides of the front end of the seat and one of the sides of the rear end of the first folding frame

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The pivot member is secured to the angle adjustment plate and the bottom surface of the first folding frame. The first stage DC motors are respectively disposed on the sides of the front end of the seat adjacent to the angle adjusters

Methodology Applied
Scientific EffectMechanical advantage: Mechanical Advantage

Data Source

PatentUS9232860B2Foldable leg rest
Publication Date: 2016.01.12 ZHUHAI GUANZHE TECH CO LTD
  • US9232860B2 patent drawing
  • US9232860B2 patent drawing
  • US9232860B2 patent drawing

AI summary

A foldable leg rest has a seat, a first folding frame and a first stage drive mechanism. The first folding frame is pivotally connected to the seat. The first stage drive mechanism includes two angle adjusters, two first stage DC motors and a drive rod. Each of the angle adjusters is disposed between one of opposite sides of the seat and one of opposite sides of the first folding frame. The first stage DC motors are respectively disposed on the sides of the seat. The drive rod is connected between the angle adjusters. In use, the first stage DC motors are actuated to drive the drive rod and the angle adjusters such that the first folding frame is pivoted relative to the seat.