Motorized Mirror Dental Scanner for Automated Jaw Data Capture

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Solution Overview

Problem

Current scanning technologies for obtaining 3D data of the teeth or jaw are prone to precision errors and are time-consuming, requiring manual movement of the scanner and visual checks for completeness, which can lead to incomplete data.

Innovation Solution

A scanning device with a handle and mouthpiece containing a detection device and motorized mirrors that automatically move to scan the entire jaw, using calibration marks for precise alignment and data merging, eliminating the need for manual repositioning and ensuring complete data capture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual movement of the scanner is used to scan the entire jaw, then the scanner can be positioned at different sections, but the scanning time increases and precision errors occur due to error propagation in merging individual images

Engineering Contradiction:
Improvescanning precisionVSAvoidscanning time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces the manual mechanical positioning system with an automated mirror deflection system. Motor-driven mirrors deflect the scanning laser beam to different sections of the dental arch without requiring physical movement of the entire scanner, thereby eliminating error propagation from manual repositioning and reducing scanning time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces dynamic mirror deflection to redirect the scanning beam rapidly between different sections of the jaw. The motor-driven mirrors enable quick, precise angular adjustments to cover the entire dental arch from a fixed scanner position, improving both speed and precision compared to static manual positioning.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the scanner is manually moved around the oral cavity to capture the entire jaw, then complete coverage can be achieved, but the operation becomes time-consuming and requires prior training

Engineering Contradiction:
Improveease of operationVSAvoidscanning time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system performs self-positioning through automated mirror deflection controlled by a control unit. The scanner automatically directs the laser beam to different sections based on pre-programmed paths, eliminating the need for operator training and manual repositioning skills while reducing scanning time.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical manipulation of the scanner is replaced by an automated optical steering system using motor-driven mirrors. This substitution makes the system easier to operate as the control unit automatically manages beam positioning without requiring user expertise in manual scanning techniques.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If visual checking is performed to ensure complete scanning, then data completeness can be verified, but the process becomes complex and time-consuming

Engineering Contradiction:
Improvedata completenessVSAvoidoperation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit receives feedback from the detection device about which sections have been scanned and automatically determines completeness. This automated feedback loop eliminates the need for manual visual checking by the operator, reducing operational complexity while maintaining high reliability in ensuring complete jaw coverage.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system automatically monitors and verifies its own scanning completeness through the control unit, which processes detection data to determine when the entire dental arch has been captured. This self-verification eliminates the need for complex manual checking procedures.

Inventive Principle:
Principle #25Self-service

4Measurement precision

If multiple sensors are used to scan the flexible mass, then complete jaw data can be obtained, but the device complexity and handling difficulty increase

Engineering Contradiction:
Improvejaw data accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the flexible mass physical model approach with a direct optical scanning system using a laser beam and mirrors. This substitution eliminates the need for multiple sensors and complex flexible material handling while achieving complete and accurate 3D jaw data through automated optical detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables fast, precise, and complete scanning of the entire jaw without manual operator intervention, improving accuracy and reducing scanning time, while allowing for easy handling and sterilization of the device.

Implementation Method 1

the detection device preferably having at least one mirror which is motor-driven in the mouthpiece by means of the drive device so that a scanning area is deflected to a desired location of the dental arch

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentEP3122283B1Scanning device
Publication Date: 2018.02.14 SIRONA DENTAL SYSTEMS GMBH CORP LEGAL
  • EP3122283B1 patent drawingFigure 1
  • EP3122283B1 patent drawingFigure 2~4
  • EP3122283B1 patent drawingFigure 5~6

AI summary

The invention relates to a scanning device, comprising a handle (10) to be held by an operating person and a mouthpiece (20). The scanning device is inserted into the mouth of a patient by means of the mouthpiece (20). There, during a recording by means a sensing apparatus provided in the mouthpiece and a scanning apparatus (60), a section of a dental arch in the mouth is scanned and three-dimensionally measured, wherein many individual scans of different sections of the dental arch are recorded and are combined into a total image. The scanning device also has a drive apparatus (80), which drives the sensing apparatus in such a way that the sensing apparatus moves from one section to a next section of the dental arch in order to perform a particular individual scan, and a control apparatus (70), which controls the drive apparatus (80) in such a way that the drive apparatus moves the sensing apparatus to a desired location of the dental arch.