Motorized Orthodontic Appliance with Microcontroller for Individual Tooth Movement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional orthodontic and orthognathic devices lack individualization and control, leading to inconsistent and uncomfortable tooth movement and bone modification, with frequent adjustments required, causing discomfort and inaccuracies in treatment outcomes.

Innovation Solution

An electrically powered orthodontic/orthognathic device with a motor and microcontroller that applies predictable, constant force to teeth and bones through lever arms, allowing for customized treatment plans and reducing the need for frequent professional visits, with a rechargeable battery and programmable microprocessor for precise control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional orthodontic appliances with flexible wires and preadjusted arch form are used, then teeth can be aligned gradually, but all teeth must follow the preadjusted arch form even if some teeth are already in proper position, lacking individualization

Engineering Contradiction:
Improveindividualization to fit specific needsVSAvoidcontrol over individual tooth movement
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The appliance is divided into separate adjustable components for each tooth or group of teeth. Each segment can be independently adjusted to apply specific forces to individual teeth, allowing customized treatment plans that address the specific needs of each patient without forcing all teeth to follow a single preadjusted arch form.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The appliance incorporates adjustable and reconfigurable elements that can be modified during treatment. The wire arrangement, bracket positions, and force application points can be dynamically adjusted to change the treatment plan as teeth move, enabling individualization and adaptability to evolving treatment requirements.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If conventional distalization appliances are used to move posterior teeth distally, then space can be created, but difficulty and lack of control make the appliance incompletely effective

Engineering Contradiction:
Improvecontrol over tooth movement direction and forceVSAvoiddifficulty in controlling movement direction
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention replaces conventional mechanical distalization appliances with a system that uses controlled wire flexibility and bracket mechanics to achieve distalization. The preadjusted arch form and wire configuration provide built-in control mechanisms that guide tooth movement in the desired direction, eliminating the need for complex external control systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The appliance design incorporates inherent feedback mechanisms through the wire-b bracket interaction. As teeth move, the wire flexibility and bracket positions provide continuous feedback that automatically adjusts force application to maintain control over movement direction, ensuring complete effectiveness without requiring external monitoring or adjustment.

Inventive Principle:
Principle #23Feedback

3Reliability

If conventional distraction osteogenesis devices are used to reposition bones, then bone structure can be changed, but the devices require periodic retensioning and adjustment requiring professional intervention at great inconvenience and discomfort

Engineering Contradiction:
Improvepredictability of force applicationVSAvoidneed for periodic professional visits and adjustments
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The appliance is preadjusted with predetermined wire configurations and bracket positions that are optimized for specific treatment objectives. This preliminary adjustment ensures that the correct forces are applied from the outset, eliminating the need for periodic retensioning and professional visits during treatment.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The appliance is designed to be self-adjusting through its preconfigured wire and bracket system. The inherent flexibility of the wires and the geometry of the brackets automatically maintain proper force application as teeth and bones move, eliminating the need for periodic professional intervention and making the treatment process more convenient for patients.

Inventive Principle:
Principle #25Self-service

4Productivity

If conventional orthodontic expanders with screws that need to be turned daily are used, then maxilla can be expanded, but daily maintenance and adjustment cause discomfort and inconvenience

Engineering Contradiction:
Improveexpansion rate of maxillaVSAvoiddaily maintenance requirement
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The expander appliance is preadjusted with predetermined wire configurations that are optimized for maxillary expansion. The preadjusted arch form and wire arrangement automatically provide the necessary expansion forces without requiring daily patient intervention, eliminating the need for daily screw turning while maintaining effective expansion rates.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The expander design incorporates self-adjusting mechanisms where the wire flexibility and bracket geometry automatically maintain expansion forces as the maxilla expands. This self-service capability eliminates the need for daily maintenance and patient effort, significantly improving convenience while maintaining treatment effectiveness.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables precise and reproducible tooth and bone movement, reducing patient discomfort and improving treatment accuracy, allowing for independent tooth movement and complex bone repositioning without the need for daily adjustments, enhancing treatment efficiency and patient comfort.

Implementation Method 1

An electrically powered orthodontic/orthognathic device with a motor and microcontroller that applies predictable, constant force to teeth and bones through lever arms

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

The motor provides tension to teeth and/or bone structure through one or more lever arms that connect the tensioning motor of the orthodontic/orthognathic device to tooth or bone

Methodology Applied
Scientific EffectMechanical advantage: Mechanical Advantage

Data Source

PatentUS10299892B2Orthodontic device
Publication Date: 2019.05.28 ALYAMI BANDAR
  • US10299892B2 patent drawing
  • US10299892B2 patent drawing
  • US10299892B2 patent drawing

AI summary

An orthodontic/orthognathic device for correcting and changing tooth placements and bone structure, and a method of using orthodontic/orthognathic device for tooth movement, correcting syndromic conditions of the mouth and osteogenetic correction. The device may be used for maxillary distraction and expansion as well as mandibular separation and expansion. The device can be controlled by computer to direct tooth and bone placement.