Motorized Bicycle Seat Post Height Adjustment

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Solution Overview

Problem

Conventional bicycle seat posts require riders to stop and dismount to adjust seat height, which is inconvenient for uninterrupted riding experiences, especially for racers and those who need to adjust positions frequently, such as during steep descents.

Innovation Solution

A system comprising a seat post with a user interface, a controller, and a valve assembly that allows for real-time adjustment of seat height while riding, using a motive source to regulate fluid flow and enable proportional and precise movement, including finite and infinite positioning modes, with anti-rotation bushings for stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional manually adjusted seat post is used, then the seat height can be adjusted, but the rider must stop and dismount to make adjustments

Engineering Contradiction:
Improveseat height adjustmentVSAvoidriding interruption
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The seat post transforms from a static manually-adjusted component to a dynamically adjustable component that can be modified while riding. The system uses a motorized actuator to dynamically change seat height in response to rider input or sensor data, eliminating the need to stop the bicycle for adjustments.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The manual mechanical adjustment system (lever and cam mechanism) is replaced with an automated electromechanical system. A motorized actuator controlled by a controller adjusts the seat post position based on signals from the user interface or sensors, substituting manual operation with automated control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If the seat post is made adjustable during riding, then uninterrupted riding experience is improved, but the system complexity increases

Engineering Contradiction:
Improvecontinuous ridingVSAvoidseat post system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The seat post system integrates multiple functions into a single component: it serves as both a structural support element and an adjustable positioning mechanism. The integrated controller and actuator system handles both manual user input and automatic sensor-based adjustments, providing multi-functionality without requiring separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The actuator mechanism is nested within the seat post structure, with the controller and wiring harness integrated into the existing seat post components. This nested arrangement minimizes additional space requirements and reduces overall system complexity by incorporating new elements within existing structural boundaries.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Measurement precision

If a motorized actuator is used for seat adjustment, then precise and proportional movement is achieved, but the system requires additional components

Engineering Contradiction:
Improveseat position controlVSAvoidcontrol system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system incorporates sensors that continuously monitor seat position and provide feedback to the controller. This feedback loop enables precise control of the motorized actuator, allowing it to achieve and maintain accurate seat height positions while compensating for any deviations or external forces acting on the seat post.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller automatically processes sensor data and adjusts the seat position without requiring constant manual intervention. The system self-regulates by comparing desired position with actual position and making corrections as needed, reducing the operational burden on the rider while maintaining precision.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables seamless and precise adjustment of seat height during riding, reducing lag and vibration, improving comfort and control by allowing riders to change positions without stopping, enhancing the riding experience.

Implementation Method 1

a valve assembly in communication with said motive source, said valve assembly regulating fluid flow within a variable finite positioning seat post height mode in response to a translation of said received instructions by said motive source

Methodology Applied
Scientific EffectFluid flow regulation: Valve

Implementation Method 2

at least one set of check valves configured for at least one of opening and closing in response to said translation

Methodology Applied
Scientific EffectCheck valve operation: Valve

Implementation Method 3

an anti-rotation bushing positioned in between an upper post and a lower post of said seat post, said anti-rotation bushing configured for stabilizing said seat post in at least one direction

Methodology Applied
Scientific EffectFriction stabilization: Friction

Data Source

PatentEP3825215B1Suspension control
Publication Date: 2024.03.20 FOX FACTORY INC
  • EP3825215B1 patent drawingFigure 1
  • EP3825215B1 patent drawingFigure 2
  • EP3825215B1 patent drawingFigure 3A

AI summary

A system comprising: a seat post (300); a user interface (205) operatively connected with said seat post (300), said user interface (205) configured for receiving instructions associated with a height of said seat post (300) and for communicating received instructions to at least one controller (325; 355) coupled with a motive source (365) of said seat post (300); and a valve assembly (445) in communication with said motive source (365), said valve assembly (445) regulating fluid flow within a variable finite positioning seat post height mode in response to a translation of said received instructions by said motive source (365).