Front Fork Shock Absorber with Motorized Spring Rate Adjustment

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Solution Overview

Problem

Conventional front fork shock-absorbing devices have complex structures and high manufacturing costs, limiting their adjustability and user convenience.

Innovation Solution

A front fork shock-absorbing device with an inner and outer tube unit, a resilient member, and a driving unit connected to a spring rate adjustment device, powered by a DC unit and controlled remotely via a wireless or cabled communication module, allowing for precise adjustment of the spring rate using a motor and activation member.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional mechanical control methods (buttons or cables) are used to adjust the shock-absorbing device, then the device can be adjusted according to practical needs, but the structure becomes complicated and manufacturing cost increases

Engineering Contradiction:
Improveadjustability of shock-absorbing deviceVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces conventional mechanical control systems (buttons, cables, levers) with an electronic control system comprising a DC power unit, driving unit with motor, controller, and communication module. This substitution eliminates complex mechanical linkages while maintaining the ability to adjust shock-absorbing characteristics, thereby reducing structural complexity and manufacturing cost while preserving adaptability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a communication module as an intermediary between the user interface and the motor-driven adjustment mechanism. This intermediary enables wireless or cabled communication to transmit control signals, eliminating the need for direct mechanical connection between control elements and adjustment mechanisms, thus simplifying the overall structure

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If conventional mechanical control methods are used, then adjustment is possible, but user convenience decreases due to complex operation

Engineering Contradiction:
Improveadjustability of shock-absorbing deviceVSAvoiduser convenience
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent replaces manual mechanical operation with electronic control through a communication module that accepts wireless or cabled signals. Users can adjust shock-absorbing parameters remotely using electronic interfaces rather than manipulating mechanical components, significantly improving ease of operation while maintaining full adjustability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The controller automatically processes control signals and drives the motor to adjust the spring rate adjustment device without requiring manual intervention in the mechanical adjustment process. The system serves itself by converting electronic commands into mechanical adjustments automatically, enhancing user convenience

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simplified, cost-effective remote control of the shock-absorbing device, providing a comfortable riding experience by adjusting the spring rate of the resilient member without a complex mechanical structure.

Implementation Method 1

A resilient member is located between the inner tube unit and the outer tube unit

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

A DC power unit is located in the second space and electrically connected to the driving unit

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Data Source

PatentUS10458508B1Front fork shock-absorbing device and method for controlling the same
Publication Date: 2019.10.29 LIOW KO
  • US10458508B1 patent drawing
  • US10458508B1 patent drawing
  • US10458508B1 patent drawing

AI summary

A front fork shock-absorbing device includes a front fork and a shock-absorbing unit is located in the first space in the front fork. The shock-absorbing unit includes a driving unit and a spring rate adjustment device. The driving unit contacts an operation end of the spring rate adjustment device. A DC power unit is located in the second space of the front fork and electrically connected to the driving unit. The shock-absorbing unit provides shock-absorbing features to the front fork. The spring rate adjustment device is adjusted according to the road condition to provide comfortable riding to the users.