Motorized Toaster Carriage Control for Mid-Cycle Toast Inspection

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Solution Overview

Problem

Conventional toasters lack a feature to compensate for toast cycle time adjustments during mid-cycle inspection, leading to inconsistent toasting results as the cycle is interrupted and shortened when manually inspected, resulting in toast that may be darker than intended.

Innovation Solution

A motorized toaster with electronic controls allows users to elevate the toast carriage mid-cycle for inspection, automatically returning it to the toasting position, enabling cycle time compensation by adding the inspection duration to the total toasting time and allowing users to cancel or extend the cycle as needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual mid-cycle inspection is implemented, then users can observe toast browning extent, but the toasting cycle time is shortened resulting in inconsistent toasting

Engineering Contradiction:
Improvemid-cycle inspection capabilityVSAvoidtosting consistency
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system provides visual feedback by elevating the carriage to an inspection position where users can observe the toast through a window, then uses this feedback to automatically adjust the remaining toasting time to compensate for the inspection interruption, maintaining consistent toasting results

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The toasting system dynamically adjusts the toasting cycle based on user inspection needs, automatically extending the cycle time when inspection occurs and modifying the carriage movement schedule to accommodate mid-cycle observations without compromising final toasting consistency

Inventive Principle:
Principle #15Dynamics

2Reliability

If toasting cycle is extended for inspection, then users can inspect toast without interrupting heating, but the total toasting time increases

Engineering Contradiction:
Improveinspection accuracyVSAvoidtotal toasting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system implements periodic inspection opportunities during the toasting cycle by automatically elevating the carriage to an inspection position at predetermined intervals, allowing users to observe toast browning without continuous interruption of the heating process

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures consistent toasting by allowing for accurate mid-cycle inspection without interrupting the cycle, ensuring the toast is toasted to the user's desired level of browning, preventing over-toasting and achieving precise control over toasting times.

Implementation Method 1

a lower position that corresponds with the toaster's heating elements being energised or 'on'

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

the toaster's heating elements being energised or 'on'

Methodology Applied
Scientific EffectThermal energy transfer: Conduction (thermal)

Implementation Method 3

an electric motor 16 that exercises electronic control over an electric motor 16

Methodology Applied
Scientific EffectElectromagnetic energy conversion: Electromagnetic Induction

Data Source

PatentEP2468158B1Motorised toaster with toasting cycle extension
Publication Date: 2017.04.12 BREVILLE HLDG PTY LTD
  • EP2468158B1 patent drawing
  • EP2468158B1 patent drawing
  • EP2468158B1 patent drawing

AI summary

A motorised toaster with heating elements has a user input that communicates with an electronic device that controls an electric motor. A reciprocating toast carriage is under the influence of the motor. A user activated control is adapted to cause an inspection subroutine, the subroutine being the motorised elevation of the carriage and without further user input and a returning of the carriage to the lower position during a toast cycle. The control is also adapted to provide additional toasting for a predefined extension period.