Universal Mount Adapter Assembly for LED Luminaire Crossbeams

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Solution Overview

Problem

Existing lighting systems in large venues like stadiums face challenges in mounting LED-based luminaires on existing crossbeams, requiring costly and time-consuming modifications due to non-optimal mounting points, fixtures, and spacing.

Innovation Solution

A mount adapter assembly with an upper mounting portion and a lower clamping portion is designed to securely attach LED-based luminaires to existing crossbeams without the need for modifications, utilizing an L-shaped stationary portion and a sliding portion with adjustable clamping to accommodate various crossbeam widths and heights.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing crossbeams are modified or replaced to accommodate LED luminaires, then mounting compatibility is improved, but installation time and cost increase

Engineering Contradiction:
Improvemounting compatibilityVSAvoidinstallation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

A mount adapter assembly serves as an intermediary component between the existing crossbeam and the LED luminaire. The adapter includes a lower clamping portion that attaches to the crossbeam and an upper mounting portion that secures the luminaire, enabling compatibility without modifying the crossbeam itself. This mediator approach resolves the contradiction by maintaining installation efficiency while achieving mounting compatibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The mount adapter assembly is designed with universal applicability to accommodate various crossbeam dimensions and luminaire types. The adjustable clamping mechanism and standardized mounting interface allow a single adapter design to work across multiple installation scenarios, providing versatility without requiring custom modifications for each case.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If existing crossbeams are modified or replaced to accommodate LED luminaires, then mounting compatibility is improved, but installation cost increases

Engineering Contradiction:
Improvemounting compatibilityVSAvoidinstallation cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The mount adapter assembly acts as a cost-effective intermediary solution that avoids expensive crossbeam modifications or replacements. By using a relatively simple adapter component rather than modifying structural elements, the solution achieves mounting compatibility at lower installation cost.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The mount adapter assembly represents a relatively low-cost, replaceable component compared to crossbeams. If installation requirements change or the adapter wears, it can be replaced more economically than replacing entire crossbeam structures, making it an cost-effective solution for achieving compatibility.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Illumination intensity

If crossbeams are replaced to optimize mounting points, then lighting performance is improved, but project complexity increases

Engineering Contradiction:
Improvelighting performanceVSAvoidproject complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The mount adapter assembly simplifies the overall project by serving as a standardized intermediary component. Rather than requiring complex custom fabrication or structural modifications to optimize mounting points, the adapter provides a ready-made solution that maintains project simplicity while enabling proper luminaire installation and lighting performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP4073428B1Universal mount adapter for light fixtures
Publication Date: 2025.02.12 SIGNIFY HOLDING BV
  • EP4073428B1 patent drawingFigure 1A~1B
  • EP4073428B1 patent drawingFigure 2
  • EP4073428B1 patent drawingFigure 3

AI summary

An assembly for mounting light fixtures to a light tower includes an upper portion and a lower clamping portion. One of these components may be an L-shaped stationary portion, and the other may be a sliding portion. One or more of the portions have mounting holes adapted to receive fasteners that couple the light fixture to the assembly. The portions may be clamped together in use to provide a clamping force around the light tower to secure the light to the tower.