Mounting Plate Non-Resettable Contacts for Notification Appliance Installation

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Solution Overview

Problem

The installation of notification appliances is hindered by stiff leads that can disengage or create shorts during mounting, making it difficult to detect errors in the circuit, requiring time-consuming checks of all appliances in the loop.

Innovation Solution

A mounting plate with non-resettable conductive contacts that allow connectivity testing without full installation, using a push rod to sever contact when the appliance is attached, ensuring detection of errors without re-establishing connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If notification appliances are pushed toward the mounting plate during installation, then the appliance is securely mounted, but leads may disengage from terminals or create shorts

Engineering Contradiction:
Improvemounting securityVSAvoidlead disengagement and shorting
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The mounting plate includes test contacts that establish electrical continuity through the lead bundle before the notification appliance is fully installed. This preliminary testing action allows verification of proper lead connection and detection of shorts before the appliance is pushed into its final mounted position, preventing the harmful effects of lead disengagement or shorting during installation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If continuity testing is performed after full installation of notification appliances, then circuit errors can be detected, but the location of errors cannot be pinpointed and all appliances must be checked

Engineering Contradiction:
Improveerror detectionVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The mounting plate provides test contacts that enable continuity testing to be performed before all notification appliances are fully installed. The test contacts are electrically connected through the lead bundle in the same manner as during actual operation, allowing early detection of installation errors such as disconnected leads or shorts. This preliminary testing eliminates the need to check all appliances in the loop when an error is found, significantly reducing installation time.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If stiff leads are bundled together for installation, then they can be managed during mounting, but they are difficult to maneuver and may create installation errors

Engineering Contradiction:
Improvelead managementVSAvoidlead stiffness
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The mounting plate includes test contacts that act as an intermediary testing mechanism. These test contacts establish electrical continuity through the bundled stiff leads before final installation. The test contacts provide a means to verify proper lead connection and detect errors without requiring the stiff leads to be extensively maneuvered or manipulated, thus managing the complexity of stiff lead handling while ensuring proper installation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8355264B2Mounting plate for a notification appliance
Publication Date: 2013.01.15 EATON INTELLIGENT POWER LTD
  • US8355264B2 patent drawing
  • US8355264B2 patent drawing
  • US8355264B2 patent drawing

AI summary

A mounting plate assembly for a notification appliance is disclosed. For example, a mounting plate is designed with at least one aperture for receiving a plurality of leads, e.g., from a backbox. In turn, these leads can be received by a plurality of contacts that are deployed on the mounting plate. In one embodiment, at least two of these contacts are in physical contact with each other at a juncture, thereby providing connectivity between these two contacts. However, the physical contact at the juncture is non-resettable, i.e., if a force is applied to the juncture, then the connectivity is severed and the physical contact between the two contacts cannot be easily re-established even if the force is removed.