Mouthpiece Airflow Locking for Accidental Activation Prevention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Aerosol-generating devices are prone to inadvertent activation during transport, leading to substrate spillage or accidental aerosol generation, and lack user customization options for aerosol inhalation.

Innovation Solution

A mouthpiece with a locking mechanism that requires a sequential two-step movement to unlock airflow, combining rotational and compressive actions to prevent accidental activation and allow customizable airflow control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a simple mouthpiece design is used, then ease of operation is improved, but reliability deteriorates due to inadvertent activation during transport

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The mouthpiece employs a preliminary locking action where the airflow control element is pre-positioned to block the airflow channel before use. The locking mechanism requires deliberate user action to unlock, preventing inadvertent activation during transport while maintaining ease of operation through a clear unlocking sequence.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The mouthpiece is divided into functionally independent segments: a locking element that controls access to the airflow control element, and the airflow control element itself that regulates aerosol flow. This segmentation allows each component to perform its specific function reliably while maintaining overall system simplicity.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a locking mechanism is added to prevent accidental activation, then reliability is improved, but device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking element and airflow control element are merged into a single integrated component structure. The locking element positions the airflow control element to block or allow airflow, combining two functions into one mechanism that adds reliability without proportionally increasing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The locking element acts as an intermediary between the user and the airflow control element. It mediates access to the airflow channel by requiring deliberate unlocking action, thereby preventing accidental activation while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a sequential two-step movement is required to unlock airflow, then reliability is improved by preventing accidental activation, but ease of operation deteriorates

Engineering Contradiction:
ImprovereliabilityVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The first movement of the locking element positions the airflow control element in a pre-blocked state, preparing the system for controlled activation. The second movement then selectively opens the airflow channel, ensuring deliberate user intent while maintaining operational simplicity through a clear two-step sequence.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The locking element is designed to be movable between different positions (locked and unlocked states) through user-applied force. This dynamic positioning allows the system to transition between blocked and open airflow states, providing reliable control while maintaining ease of operation through intuitive mechanical movement.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4440348B1Mouthpiece for aerosol-generating device with locking/unlocking of a valve element
Publication Date: 2026.03.11 PHILIP MORRIS PRODUCTS SA
  • EP4440348B1 patent drawingFigure 1~2
  • EP4440348B1 patent drawingFigure 3~4
  • EP4440348B1 patent drawingFigure 5~7

AI summary

The invention relates to a mouthpiece (10) for an aerosol-generating device comprising: an airflow channel (18) through the mouthpiece (10), an airflow control element (30), wherein the airflow control element (30) is configured to be movable from a first position to a second position, the airflow control element (30) being configured to block airflow (16) through the airflow channel (18) in the first position and to allow airflow (16) through the airflow channel (18) in the second position, wherein the airflow control element (30) is further configured to be movable from the first position to the second position via a first movement of the airflow control element (30), and a locking element (44), wherein the locking element (44) is configured to be arranged in a third position and a fourth position, the locking element (44) being configured to block the first movement of the airflow control element (30) in the third position of the locking element (44) and to allow the first movement of the airflow control element (30) in the fourth position of the locking element (44), wherein the locking element (44) is further configured to be movable from the third position to the fourth position via a second movement of the locking element (44).