Releasable Mouthpiece Locking Mechanism for Child-Resistant Refilling

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Solution Overview

Problem

Current mouthpiece locking mechanisms in personal vaporization devices are permanently connected, making it difficult to refill or access the e-liquid reservoir without damaging the device, leading to contamination and failed tests, and lacking child-resistant features.

Innovation Solution

A releasable locking mechanism with doubly hooked arms on the mouthpiece and a release pin allows for secure attachment and detachment, enabling easy access to the e-liquid reservoir while maintaining child-resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a permanently connected mouthpiece locking mechanism is used, then child-proof safety is improved, but the ability to access e-liquid for refilling or testing is lost

Engineering Contradiction:
Improvechild-proof safetyVSAvoidaccess to e-liquid reservoir
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking mechanism is divided into separate components: a mouthpiece with doubly hooked arms and a cartridge with corresponding engagement features. This segmentation allows the mouthpiece to be detached from the cartridge through a controlled release mechanism, enabling e-liquid access while maintaining safety during normal use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A release pin or tool acts as an intermediary to trigger the release of the doubly hooked arms from the cartridge. This intermediary mechanism provides a controlled way to access the e-liquid reservoir without compromising the child-proof safety during normal operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a permanently connected mouthpiece locking mechanism is used, then security against unauthorized access is improved, but the ability to perform destructive removal for testing is eliminated

Engineering Contradiction:
Improvesecurity against unauthorized accessVSAvoidability to perform destructive removal
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The locking mechanism transitions from a static permanent connection to a dynamic releasable connection. The doubly hooked arms can be engaged during normal use to provide security, and disengaged when controlled removal is needed for testing or refilling, providing adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mechanical state of the locking mechanism can be changed from locked to unlocked through the release pin. This parameter change allows the system to adapt between different operational modes: secure during use, accessible for testing when needed.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If a releasable mouthpiece locking mechanism is used, then access to e-liquid for refilling is enabled, but the complexity of the locking mechanism increases

Engineering Contradiction:
Improveaccess to e-liquid reservoirVSAvoidlocking mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The release function is extracted as a separate, simple mechanism (release pin) that acts on the doubly hooked arms. This extraction allows the main locking structure to remain relatively simple while adding the necessary release capability through a separate, easy-to-implement component.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of requiring complex multi-step release procedures, the mechanism is designed so that a simple insertion of the release pin directly disengages the doubly hooked arms. This inverted approach simplifies the release operation rather than complicating it.

Inventive Principle:
Principle #13The other way round (Inversion)

4Adaptability or versatility

If a releasable mouthpiece locking mechanism is used, then the mouthpiece can be removed to save cartridge contents, but the risk of contamination during removal increases

Engineering Contradiction:
Improvemouthpiece removal capabilityVSAvoidcontamination risk
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The release pin serves as an intermediary that enables controlled detachment of the mouthpiece from the cartridge. This controlled release minimizes the risk of contamination by providing a clean, deliberate separation mechanism rather than forceful or uncontrolled removal.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The release mechanism is designed to be activated before any potential contamination can occur. By providing a pre-planned release path through the doubly hooked arms, the system prevents contamination by avoiding the need for destructive removal methods.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20260041153A1Releasable mouthpiece locking mechanism
Publication Date: 2026.02.12 CARFIELD HANNA
  • US20260041153A1 patent drawing
  • US20260041153A1 patent drawing
  • US20260041153A1 patent drawing

AI summary

A releasable mouthpiece locking mechanism comprises one or more pairs of flexible, hooked arms that can be disposed in an interior portion of a mouthpiece housing. The arms can engage a tube of a vaporization cartridge to lock the vaporization cartridge and can be radially displaced to release the vaporization cartridge.