Mouthpiece Piezoelectric Sensor Layout for Flat Frequency Response

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Solution Overview

Problem

Piezoelectric elements made of ceramics in wind instruments face installation constraints due to cracking susceptibility and require epoxy resin to prevent vibration transmission, limiting their positioning and alignment with the sound represented by the electrical signal, which complicates achieving a flat frequency response.

Innovation Solution

A mouthpiece design incorporating a piezoelectric sensor with a deformable porous layer and support structure, allowing the piezoelectric element to be installed flexibly within the conduit, minimizing interference with air vibrations and ensuring a flat frequency response by separating the detection area from the body, thus enhancing vibration detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a ceramic piezoelectric element is attached to the tube surface using epoxy resin to prevent vibration transmission, then the element is protected from cracking and vibration interference, but the positioning flexibility is reduced and alignment with sound wave propagation becomes difficult

Engineering Contradiction:
Improvecrack resistanceVSAvoidpositioning flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

A porous layer is introduced as an intermediary between the piezoelectric element and the air vibrations. This porous layer allows selective transmission of sound waves while blocking harmful vibrations, enabling both protection and positioning flexibility. The porous structure acts as a mediator that filters mechanical vibrations while permitting acoustic wave propagation to reach the piezoelectric element.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The piezoelectric element is equipped with a flexible porous layer that can adapt to different positions within the wind instrument conduit. This flexible structure allows the element to be positioned at optimal locations for sound detection without requiring rigid attachment to the tube surface, thereby maintaining positioning flexibility while still providing vibration protection.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If a ceramic piezoelectric element is attached to the tube surface, then vibration protection is achieved, but the frequency response flatness deteriorates due to misalignment with sound propagation

Engineering Contradiction:
Improvevibration protectionVSAvoidfrequency response flatness
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The porous layer serves as an intermediary that selectively transmits sound waves while blocking vibration waves. This mediator ensures that the piezoelectric element receives accurate sound vibrations for flat frequency response while being protected from harmful tube vibrations, resolving the contradiction between protection and measurement accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A porous material layer is used to allow sound wave transmission while blocking vibration transmission. The porous structure provides acoustic permeability for sound frequencies while mechanically isolating the piezoelectric element from vibration frequencies, thereby achieving both vibration protection and accurate frequency response.

Inventive Principle:
Principle #31Porous materials

3Reliability

If epoxy resin is placed between the tube surface and piezoelectric element to prevent vibration transmission, then vibration isolation is achieved, but installation complexity and positioning constraints increase

Engineering Contradiction:
Improvevibration isolationVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The porous layer integrates vibration isolation functionality directly into the piezoelectric element structure, eliminating the need for separate epoxy resin application. This integrated approach simplifies installation by providing inherent vibration isolation through the porous structure rather than requiring additional adhesive materials and complex bonding procedures.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a flat frequency response and improved accuracy in converting air vibrations into electrical signals, maintaining sound quality by minimizing interference from non-air vibrations and allowing flexible installation of the piezoelectric element.

Implementation Method 1

The piezoelectric sensor includes a piezoelectric element having a porous layer compressable and deformable by vibration of the air. The piezoelectric sensor is configured to generate a detection signal based on compression and deformation of the porous layer.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS20260045243A1Mouthpiece
Publication Date: 2026.02.12 YAMAHA CORP
  • US20260045243A1 patent drawing
  • US20260045243A1 patent drawing
  • US20260045243A1 patent drawing

AI summary

A mouthpiece includes a body, a piezoelectric sensor, and a support structure. The body defines a conduit for air. The piezoelectric sensor includes a piezoelectric element having a porous layer compressable and deformable by vibration of the air. The piezoelectric sensor is configured to generate a detection signal based on compression and deformation of the porous layer. The support structure supports the piezoelectric element in the conduit.