Movable Arc Chute Plates for Circuit Breaker Erosion Control

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Solution Overview

Problem

Current circuit breakers with stationary arc chute plates suffer from erosion and arc re-striking, leading to reduced performance and lifespan due to the formation of metal vapor and increased conductivity, which complicates the quenching of arcs during fault conditions.

Innovation Solution

An arc quenching system with movable arc chute plates that can rotate or vibrate, driven by a motion delivery unit or pressurized gas, to effectively quench arcs by disrupting the arc flow and reducing re-strike possibilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If stationary arc chute plates are used to divide and quench the arc, then the arc is divided and diminished, but the arc chute plates get damaged due to erosion from hot spots, reducing lifetime and performance

Engineering Contradiction:
Improvearc quenching effectivenessVSAvoidlifetime of arc chute plates
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent applies the dynamics principle by transitioning from stationary arc chute plates to movable arc chute plates that can rotate or vibrate. This motion prevents the arc from continuously striking the same location, distributing the thermal load and preventing localized erosion. The movable plates maintain effective arc quenching while avoiding the erosion problem that limited the lifetime of stationary plates.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent specifically employs mechanical vibration by causing the arc chute plates to vibrate during arc quenching operations. This vibration disrupts the formation of stable hot spots on the plate surfaces, preventing concentrated erosion. The vibrational motion ensures that the arc contact points change continuously, thereby protecting the plates from damage while maintaining reliable arc division and quenching performance.

Inventive Principle:
Principle #18Mechanical vibration

2Reliability

If arc chute plates are used to divide the arc, then the arc is broken and diminished, but metal vapor forms near the contacts, increasing plasma conductivity and causing arc re-striking

Engineering Contradiction:
Improvearc interruption capabilityVSAvoidmetal vapor formation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The movable arc chute plates create dynamic motion during arc quenching, which enhances the dispersion and removal of metal vapor from the arc region. The motion prevents metal vapor from accumulating and forming highly conductive plasma paths that would enable arc re-striking. This dynamic approach maintains effective arc interruption while minimizing harmful vapor formation effects.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The vibrational motion of the arc chute plates actively disrupts the metal vapor cloud formation near the contacts. By continuously moving the plates, the system prevents metal vapor from condensing into dense plasma regions that would increase conductivity and cause re-striking. The vibration effectively disperses the harmful metal vapor while maintaining the arc-breaking function.

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances arc quenching efficiency, reduces erosion of arc chute plates, increases circuit breaker lifespan, and minimizes let-through energy, thereby improving mechanical integrity and handling of short circuits while reducing re-strike occurrences.

Implementation Method 1

a motion delivery unit mechanically coupled to the mounting structure. The motion delivery unit is configured to impart at least one of a rotation motion and a vibration motion to one or more movable arc chute plates

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

Magnetic and/or gaseous forces produced due to the arc and the presence of the arc chute plates force the arc to move into the arc chute

Methodology Applied
Scientific EffectMagnetic force: Lorentz Force

Implementation Method 3

The housing includes a window configured to channelize a pressurized gas to impart at least one of a rotation motion or a vibration motion to one or more movable arc chute plates

Methodology Applied
Scientific EffectPressurized gas flow: Fluid Spray

Data Source

PatentUS9355798B2System and method for quenching an arc
Publication Date: 2016.05.31 ABB SPA
  • US9355798B2 patent drawing
  • US9355798B2 patent drawing
  • US9355798B2 patent drawing

AI summary

An arc quenching system is presented. The arc quenching system includes a mounting structure, a plurality of movable arc chute plates mounted on the mounting structure, and a motion delivery unit mechanically coupled to the mounting structure. The motion delivery unit is configured to impart at least one of a rotation motion and a vibration motion to one or more movable arc chute plates of the plurality of movable arc chute plates.