Movable Baffle Ventilation Inlet for Gas Turbine Engines

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Solution Overview

Problem

Existing ventilation inlets for gas turbine engines are fixed in configuration, leading to over-purging during certain flight conditions, which increases specific fuel consumption and reduces propulsive efficiency, as they are designed to meet regulatory requirements for low power engine conditions.

Innovation Solution

A movable baffle system within the ventilation inlet conduit allows for adjustable flow control based on engine conditions, with a baffle that can be moved to increase or decrease the flow through the inlet, using actuators like shape memory alloys or piezoelectric materials to actively restrict flow during high power conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the ventilation inlet size is increased to provide sufficient purging at low power conditions, then the regulatory requirements for flammable vapour removal are met, but the flow excess during high power conditions increases specific fuel consumption and reduces propulsive efficiency

Engineering Contradiction:
Improvepurging effectivenessVSAvoidspecific fuel consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The ventilation inlet incorporates a movable baffle that can dynamically adjust the inlet area based on engine power conditions. At low power conditions, the baffle is positioned to maximize inlet area for sufficient purging. At high power conditions, the baffle moves to reduce the inlet area, optimizing fuel consumption while maintaining adequate ventilation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the geometric parameter of the ventilation inlet area dynamically. By adjusting the baffle position, the effective inlet area is varied according to engine operating conditions, allowing optimal performance across different power levels rather than being fixed for low power conditions only.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If a fixed configuration ventilation inlet is used, then the device simplicity and reliability are maintained, but the ability to adapt to varying engine conditions is lost

Engineering Contradiction:
Improveinlet configurationVSAvoidflow regulation capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The ventilation inlet transitions from a static fixed configuration to a dynamic adjustable configuration using a movable baffle. This allows the system to adapt inlet area to varying engine conditions while maintaining structural simplicity through a single moving component controlled by actuation mechanisms.

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If the ventilation inlet is made adjustable to optimize flow control, then fuel consumption and propulsive efficiency are improved, but the device complexity increases

Engineering Contradiction:
Improvespecific fuel consumptionVSAvoidflow control mechanism
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

A movable baffle with actuation mechanism provides dynamic flow control, enabling optimization of fuel consumption and propulsive efficiency across different operating conditions. The complexity is managed through a focused mechanical adjustment system rather than complex electronic controls.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention may employ shape memory alloy actuators or piezoelectric materials to replace complex mechanical actuation systems. These materials can change shape or position the baffle through phase transitions or electric field effects, reducing mechanical complexity while maintaining flow control capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables optimal flow regulation, ensuring sufficient purging of the nacelle cavity while minimizing fuel consumption and maintaining propulsive efficiency across varying engine conditions, with a fail-safe design that automatically returns to maximum flow if the actuator fails.

Implementation Method 1

The flow through such a prior art ventilation inlet is driven via the static-to-static pressure ratio between the bypass duct (in the region of the respective inlet opening) and the nacelle cavity. This pressure differential can be of the order of 1-1.6:1, dependent upon engine condition.

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

using actuators like shape memory alloys or piezoelectric materials to actively restrict flow during high power conditions

Methodology Applied
Scientific EffectShape memory effect: Shape Memory Alloy

Implementation Method 3

using actuators like shape memory alloys or piezoelectric materials to actively restrict flow during high power conditions

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentEP2966288B1Ventilation inlet
Publication Date: 2020.03.11 ROLLS ROYCE PLC
  • EP2966288B1 patent drawingFigure 1~2
  • EP2966288B1 patent drawingFigure 3
  • EP2966288B1 patent drawingFigure 4(a)~4

AI summary

A ventilation inlet including a conduit (104) arranged to convey flow from a first flow zone to a second flow zone. The conduit has a mouth region (106) presenting to the first flow zone an entrance aperture to receive the flow therefrom. The conduit has a baffle (114) spanning a portion of the conduit to define a throat region (116), the throat region being narrower than the entrance aperture. The throat region (116) is movable along the conduit (104) to control the flow through the ventilation inlet.