Movable Battery Guide for Multi-Size Charger Alignment

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Solution Overview

Problem

Existing battery chargers are inefficient in charging batteries of various sizes due to their fixed charging slots, leading to increased size and reduced usage efficiency.

Innovation Solution

A battery charger design featuring a guide part that is movable between a charging space and a support space, using guide pins or guide walls to adjust the storage space according to the size of the battery, ensuring proper positioning and efficient charging of batteries of different sizes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple slots of different sizes are provided to charge batteries of various sizes, then the charger can accommodate different battery sizes, but the overall size of the battery charger increases

Engineering Contradiction:
Improveability to charge batteries of various sizesVSAvoidoverall size of the battery charger
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The guide part is designed to be movable between a first position (protruding into the charging space) and a second position (retracted), allowing the charging space volume to dynamically adjust based on battery size. This enables a single charging slot to accommodate multiple battery sizes without increasing the overall charger size.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The guide part serves multiple functions: it guides battery insertion, adjusts the charging space volume, and enables a single slot to handle various battery sizes. This multi-functionality eliminates the need for multiple dedicated slots for different battery sizes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple slots of different sizes are provided, then batteries of various sizes can be charged, but the efficiency is not maximized due to different usage amounts between slots

Engineering Contradiction:
Improveability to charge batteries of various sizesVSAvoidcharging efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

By making the guide part movable, a single charging slot becomes universal and can accommodate batteries of various sizes, ensuring consistent usage and maximizing charging efficiency without the inefficiencies of multiple underutilized slots.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The dynamic adjustment of the guide part allows the charging slot to adapt to different battery sizes, ensuring optimal space utilization and consistent charging efficiency across all battery types.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If the guide part is disposed protrusively in the charging space, then batteries can be properly positioned, but the charging space volume is reduced

Engineering Contradiction:
Improvebattery positioning accuracyVSAvoidcharging space volume
Core Design Contradiction:
Manufacturing precisionVSVolume of moving object

Solution Approach 1:

The guide part moves between protruding (for positioning) and retracted (for maximizing volume) positions based on the charging needs, allowing the system to achieve both precise positioning and adequate charging space volume dynamically.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for the efficient charging of batteries of various sizes, reducing the overall size of the charger and maximizing space efficiency while ensuring user convenience by maintaining proper battery alignment and contact for charging.

Implementation Method 1

when an external force is removed from the guide pin, the guide pin may move from the support space toward the charging space by a restoration force of the elastic body

Methodology Applied
Scientific EffectElastic restoration force: Elasticity

Data Source

PatentUS20240162731A1Battery Charger
Publication Date: 2024.05.16 LG ENERGY SOLUTION LTD
  • US20240162731A1 patent drawing
  • US20240162731A1 patent drawing
  • US20240162731A1 patent drawing

AI summary

A battery charger according to one embodiment of the present disclosure includes a charging space in which an inserted battery is charged and a support space that supports the inserted battery. The battery charger includes a seating part on which the battery inserted into the charging space is seated, and a guide part that guides the position of the battery seated on the seating part. The guide part extends into the charging space from the support space, and is movable from the charging space toward the support space by an external force.