Movable Bearing Frame By-Pass Link for Power Lines

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Solution Overview

Problem

Conventional by-pass systems for overhead power lines require a substantial amount of time and labor for installation, especially for high voltage lines, which can be critical during line failures or maintenance.

Innovation Solution

A by-pass link system comprising a housing with a movable bearing frame that supports an outdoor termination and electrical cable, allowing quick transition from a stand-by to an operating position, along with a prefabricated cable joint for plug-in connection, facilitating rapid installation and reducing the need for additional support structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional by-pass systems are used for overhead power lines, then the system can provide temporary power transmission during maintenance, but the installation requires substantial time and labor which is critical during line failures

Engineering Contradiction:
Improveinstallation speedVSAvoidtime required for installation
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The by-pass link is pre-assembled in a factory setting with all components (cable, terminations, support structures) prepared and integrated before delivery to the installation site. This preliminary assembly eliminates on-site assembly operations and significantly reduces installation time during critical maintenance windows

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The by-pass system is divided into modular components that can be independently manufactured, tested, and transported. The standardized modules (cable sections, termination units, support structures) can be quickly assembled and configured at the installation site to match specific network requirements

Inventive Principle:
Principle #1Segmentation

2Device complexity

If conventional by-pass systems with separate components are used, then flexibility in configuration is maintained, but device complexity increases requiring multiple separate installations

Engineering Contradiction:
Improvenumber of separate componentsVSAvoidease of installation
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

Multiple by-pass link components (cable sections, terminations, support structures) are merged into a single integrated pre-assembled unit. This consolidation reduces the number of separate installation operations required and simplifies the overall installation process while maintaining the functional flexibility of individual components

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If traditional termination installation methods are used, then proper electrical connection is achieved, but substantial labor and time are required for assembly and positioning

Engineering Contradiction:
Improveelectrical connection qualityVSAvoidinstallation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

Electrical terminations are pre-assembled and pre-positioned on the by-pass link in the factory with precise alignment and secure mounting. This preliminary preparation ensures proper electrical connection quality while eliminating time-consuming on-site assembly and positioning operations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Traditional mechanical assembly methods for securing terminations are replaced with pre-assembled rigid mounting structures that provide stable electrical connections without requiring complex on-site mechanical assembly operations

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS9997896B2By-pass systems for overhead power lines
Publication Date: 2018.06.12 PRYSMIAN SPA
  • US9997896B2 patent drawing
  • US9997896B2 patent drawing
  • US9997896B2 patent drawing

AI summary

A by-pass system for overhead power lines may include: a housing; a bearing frame in the housing; an outdoor termination linked to the bearing frame; and/or an electrical cable electrically connected to the outdoor termination. The bearing frame may be configured to move between a stand-by position of the outdoor termination and an operating position of the outdoor termination. A by-pass system for overhead power lines may include: a housing; a bearing frame connected to the housing; an outdoor termination connected to the bearing frame; and/or an electrical cable electrically connected to the outdoor termination. The bearing frame may be configured to move between a stand-by position of the outdoor termination and an operating position of the outdoor termination.