Movable Vehicle Camera Housing for Cleaning Access

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vehicle vision systems, particularly rear view cameras, face issues with dirt and debris accumulation on lenses and nozzles, leading to reduced visibility and potential clogging, due to their exposed position, which conflicts with the need for wide-angle coverage and integrated cleaning systems.

Innovation Solution

An integrated on-board vehicle vision and cleaning system where the image sensor housing is moveable between extended and retracted positions, allowing cleaning fluid nozzles to clean the sensor unit from beneath the vehicle surface, maintaining visibility and preventing nozzle exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the image sensor housing is positioned in an extended position to provide wide-angle coverage, then the viewing angle is improved, but the sensor unit becomes exposed to dirt and debris accumulation

Engineering Contradiction:
Improveviewing angleVSAvoiddirt and debris accumulation
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The image sensor housing is made movable between an extended position (for wide-angle coverage) and a retracted position (for cleaning). This dynamic positioning allows the system to optimize viewing angle during normal operation and protect the sensor during cleaning cycles, resolving the contradiction between exposure for wide-angle coverage and protection from dirt accumulation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cleaning system is segmented into distinct operational phases: the sensor housing is retracted to a cleaning position where cleaning nozzles can access the sensor surface without obstruction. This spatial segmentation allows independent optimization of viewing angle and cleaning effectiveness.

Inventive Principle:
Principle #1Segmentation

2Reliability

If cleaning nozzles are positioned close to the lens for effective cleaning, then the cleaning effect is improved, but the nozzles may be covered by the sensor's viewing angle and become optically distracting

Engineering Contradiction:
Improvecleaning effectVSAvoidnozzle visibility in image
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically repositions the image sensor housing to a retracted cleaning position during cleaning operations. This movement allows cleaning nozzles to be positioned closer to the lens for effective cleaning while ensuring they fall outside the sensor's viewing angle, eliminating optical distraction.

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If the image sensor housing is retracted below the vehicle surface for cleaning, then nozzle exposure is prevented, but the cleaning access must be achieved from beneath the vehicle surface

Engineering Contradiction:
Improvenozzle exposure to dirtVSAvoidcleaning system configuration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The cleaning system utilizes the vertical dimension by retracting the image sensor housing below the vehicle surface. Cleaning nozzles positioned above the surface can then clean the sensor unit from above, eliminating the complexity of designing cleaning mechanisms that operate from beneath the vehicle surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of operation

If the image sensor housing is made movable between extended and retracted positions, then cleaning access is improved, but the device complexity increases

Engineering Contradiction:
Improvecleaning accessVSAvoidmovable housing mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The movable image sensor housing is actuated using a piston-cylinder arrangement with pneumatic or hydraulic pressure. This approach provides smooth, controlled movement with relatively simple actuation mechanics, balancing the need for cleaning access with acceptable device complexity.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively clears dirt and debris from the sensor unit while maintaining a wide viewing angle and preventing nozzle clogging, ensuring continuous clear vision and efficient operation.

Implementation Method 1

a cleaning fluid pump (1) delivering a cleaning fluid through a cleaning fluid circuit (3) to a cleaning fluid nozzle (16) under pressure

Methodology Applied
Scientific EffectFluid pressure: Pressure Increase

Implementation Method 2

so that the cleaning fluid as a jet or a spray of fluid may be propelled onto the image sensor housing, thus, ultimately cleaning a sensor coverage

Methodology Applied
Scientific EffectFluid jet/spray: Jet

Data Source

PatentEP3169568B2Integrated on board vehicle vision and cleaning system
Publication Date: 2022.01.12 KAUTEX TEXTRON GMBH & CO KG
  • EP3169568B2 patent drawingFigure 1
  • EP3169568B2 patent drawingFigure 2~3
  • EP3169568B2 patent drawingFigure 4~5

AI summary

The invention refers to an integrated on board vehicle vision and cleaning system, the system comprising an image sensor unit, a cleaning fluid source, a cleaning fluid circuit (3), a cleaning fluid pump (1), and at least one cleaning fluid nozzle (16). The image sensor unit is arranged in an image sensor housing (1), the image sensor housing (10) being arranged in a vehicle mounted casing (11), and the image sensor housing being moveable within the casing (11) between first and second positions. The fluid nozzle (16) is arranged below an external vehicle body surface (9) and cleaning fluid as a jet or a spray of fluid may be propelled onto the image sensor housing (10) if the image sensor housing (10) is in a retracted position.