Movable Car Apron Supported on Guide Rails

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Solution Overview

Problem

Elevator systems with stuck cars pose a risk of people falling into the shaft during evacuation due to gaps between the car and the floor, and existing movable car aprons struggle to meet high stability requirements, especially in systems with shallow pit depths or no pit.

Innovation Solution

The elevator system incorporates guide rails that support a movable car apron, allowing it to be easily moved into a blocking position to close gaps, with the apron being statically or dynamically supported on the rails, eliminating the need for complex structural attachments and ensuring stability compliance with standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rigid car aprons are used to meet stability requirements, then safety is improved, but the shaft pit depth must be large and structural complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidshaft pit depth
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The car apron is designed as a movable structure that can dynamically extend downward to block the gap between the car and floor during emergencies. The apron transitions from a retracted position during normal operation to an extended blocking position when needed, allowing the shaft pit depth to be reduced while maintaining safety.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The blocking function is extracted from the permanent car apron structure and implemented as a separate movable barrier that can be deployed only when needed. This allows the main car structure to remain compact while providing safety functionality on demand.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If movable car aprons are used to reduce shaft pit depth, then adaptability is improved, but stability is worsened due to difficulty meeting strict stability requirements

Engineering Contradiction:
Improveshaft pit depth adaptabilityVSAvoidcar apron stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The car apron is merged with the guide rail system, using the existing guide rails as both guidance paths for car movement and support structures for the apron. This integration provides stable support for the movable apron without requiring additional complex structural attachments.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The guide rails serve as an intermediary structure that mediates between the movable car apron and the shaft structure. The apron contacts the guide rails during movement and is supported by them, providing stability while maintaining mobility.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If complex structural attachments are used to ensure car apron stability, then reliability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvecar apron stabilityVSAvoidstructural attachment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The guide rails perform multiple functions: they guide the car during normal operation and simultaneously support the movable car apron during emergency blocking operations. This multi-functionality eliminates the need for separate complex attachment structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The guide rail system serves itself by providing support for the car apron without requiring additional dedicated support structures. The existing guide rail infrastructure is utilized to its full potential, providing both guidance and support functions.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11919744B2Elevator system having a car apron supportable on guide rails
Publication Date: 2024.03.05 INVENTIO AG
  • US11919744B2 patent drawing
  • US11919744B2 patent drawing
  • US11919744B2 patent drawing

AI summary

An elevator system includes a car that can be moved along guide rails in an elevator shaft and a car apron attached to the car. The car apron is supported on the guide rails. The car apron is collapsible with two flat apron elements hinged together at a horizontal fold line. For the support, the car apron has a support structure that adjoins a lower end of the lower flat apron element and includes guide elements that engage the guide rails.