Movable Cascade Thrust Reverser With Guided Flexible Sealing Membranes

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Solution Overview

Problem

Existing movable cascade thrust reversers suffer from aerodynamic disturbances and the inability to install acoustic panels due to the presence of blocker doors, which are not suitable for movable configurations and lack reliability in deployment.

Innovation Solution

A thrust reverser design incorporating sealing membranes guided by flexible attachment means and guided by front and rear vane support structures, ensuring aerodynamic and acoustic performance, with reliable deployment through cables and connecting rods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If blocker doors are used in movable cascade thrust reversers, then the secondary flow can be diverted towards the vanes, but aerodynamic disturbances occur and acoustic panels cannot be installed

Engineering Contradiction:
Improveflow diversion efficiencyVSAvoidaerodynamic disturbance
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces rigid blocker doors with flexible sealing membranes that can be stored flat against the vanes during normal operation and deployed to block the secondary flow path during reverse thrust. This eliminates aerodynamic disturbances from protruding doors while maintaining flow diversion effectiveness.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The sealing membranes are designed to be dynamic rather than static - they can be positioned in different locations depending on operational mode. During direct thrust, the membranes are retracted; during reverse thrust, they are deployed to block the secondary flow path, adapting to the operational requirements without creating permanent aerodynamic disturbances.

Inventive Principle:
Principle #15Dynamics

2Productivity

If blocker doors are used in movable cascade thrust reversers, then the secondary flow can be diverted towards the vanes, but the device complexity increases

Engineering Contradiction:
Improveflow diversion efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces complex rigid blocker door mechanisms with simpler flexible sealing membranes that can be stored flat and deployed as needed. This reduces the overall structural complexity while maintaining the flow diversion function.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The sealing membranes are stored nested against the vanes during normal operation, similar to how blocker doors would be stowed. This nested configuration allows the membranes to be integrated into the existing reverser structure without requiring separate complex storage mechanisms.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Object-affected harmful factors

If sealing membranes are used in fixed cascade reversers, then aerodynamic performance is improved, but deployment reliability is insufficient

Engineering Contradiction:
Improveaerodynamic performanceVSAvoiddeployment reliability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent incorporates preliminary action by providing guiding means that ensure the sealing membranes are properly positioned and oriented before deployment. The guiding means pre-align the membranes with the secondary flow path, ensuring reliable deployment when reverse thrust is activated.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent incorporates feedback mechanisms through the guiding means that monitor and adjust the position of the sealing membranes during deployment. This feedback ensures that the membranes are correctly positioned to block the secondary flow path, enhancing deployment reliability.

Inventive Principle:
Principle #23Feedback

4Length of moving object

If movable cascade structure is used, then the nacelle length and mass are reduced, but the complexity of membrane guidance increases

Engineering Contradiction:
Improvenacelle lengthVSAvoidguidance system complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The guiding means are designed with multi-functionality, serving both to guide the sealing membranes during deployment and to provide structural support for the movable cascade assembly. This universal design reduces the need for separate guidance components, lowering overall complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the guidance function with the existing structural components of the movable cascade reverser. The guiding means are integrated into the vane support structures and cowling, combining multiple functions into unified components rather than adding separate guidance systems.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12378930B2Thrust reverser comprising movable cascades and a sealing membrane
Publication Date: 2025.08.05 SAFRAN NACELLES
  • US12378930B2 patent drawing
  • US12378930B2 patent drawing
  • US12378930B2 patent drawing

AI summary

A thrust reverser for an aircraft propulsion assembly, including at least one sealing membrane designed to deflect at least one portion of the secondary flow towards a set of cascades when the movable structure of the reverser is in the retracted thrust reversal position, the reverser also including a first flexible hook connecting a first end of the membrane to the fixed structure of the reverser, a second hook connecting a second end of the membrane to the fixed structure or to the movable structure, the second hook being fixed to the radially inner delimiting wall of the secondary vein, or guided by an internal guide fixed to the same radially inner delimiting wall.