Movable Compensation Guide for Elevator Counterweight Collision Prevention

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Solution Overview

Problem

Existing compensation guides for traction elevators in high-rise buildings are inefficient as they can cause collisions between the counterweight and the guide, requiring redundant vertical clearance, limiting design flexibility and increasing costs.

Innovation Solution

A dynamically movable compensation guide mounted to a counterweight screen at the elevator shaft's pit, allowing vertical movement to support the compensation element during normal operation and buffer strikes, eliminating the need for additional buffers and support structures, and enabling more versatile material usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed compensation guide is mounted below the counterweight, then the compensation element is supported during normal operation, but the counterweight may collide with the guide during buffer strikes, requiring redundant vertical clearance

Engineering Contradiction:
Improvesupport for compensation elementVSAvoidvertical clearance distance
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The compensation guide is made dynamically movable in the vertical direction through bearing elements that allow it to follow the compensation element during buffer strikes. This dynamic capability eliminates the need for fixed positioning and redundant clearance space, as the guide adapts its position to prevent collision while maintaining support functionality.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The compensation guide acts as an intermediary between the counterweight and the compensation element. By positioning the guide on the counterweight screen rather than directly below the counterweight, it mediates the interaction and prevents direct collision, allowing the counterweight to strike the buffer without damaging the guide.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If redundant vertical clearance is reserved to prevent collision, then counterweight-guide collision is avoided, but the counterweight frame height is reduced and design flexibility is limited

Engineering Contradiction:
Improvecollision preventionVSAvoiddesign flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The movable compensation guide enables the system to achieve collision prevention without sacrificing design flexibility. The guide's ability to move vertically allows the counterweight frame to be designed with optimal height for various applications, including different counterweight materials like plates or tanks, without being constrained by fixed clearance requirements.

Inventive Principle:
Principle #15Dynamics

3Reliability

If special buffers and support structures are designed to accommodate the guide, then collision is prevented, but the structure becomes more complex and expensive

Engineering Contradiction:
Improvecollision preventionVSAvoidbuffer and support structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The compensation guide is extracted from the buffer system and mounted independently on the counterweight screen. This separation allows the use of simple, standard buffers without complex integrated support structures, reducing overall system complexity and cost while maintaining collision prevention capabilities.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If the compensation guide is mounted to move with the compensation element, then proper support is maintained during buffer strikes, but the guide structure becomes more complex

Engineering Contradiction:
Improvesupport during buffer strikeVSAvoidguide structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The guide structure incorporates simple bearing elements that enable vertical movement without adding significant complexity. These bearing elements allow the guide to follow the compensation element's motion during buffer strikes, maintaining proper support while keeping the overall structure simple and cost-effective.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11679959B2Compensation guide, counterweight screen, elevator and method
Publication Date: 2023.06.20 KONE OYJ
  • US11679959B2 patent drawing
  • US11679959B2 patent drawing
  • US11679959B2 patent drawing

AI summary

A compensation guide, counterweight screen, traction elevator and method for guiding a compensation element are disclosed. The compensation guide includes a horizontally directed guide opening through which the compensation guide passes. The guide is mounted vertically movably to the counterweight screen.