Movable Cowl Assembly for Aircraft Engine Pylon Access

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Solution Overview

Problem

Conventional aircraft engine pylons with fixed cowls are heavy, lead to airflow disturbances, and require complex structural reinforcement, making maintenance access difficult and inefficient.

Innovation Solution

A movable assembly of cowls, with two triangular cowls on either side of the engine pylon's longitudinal axis, allowing easy access and reduced airflow disruption, featuring a hinge system and locking mechanism for efficient operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If removable flaps are provided on fixed cowls to access the engine pylon interior, then maintenance access is enabled, but the structure requires local reinforcement elements and remains complex

Engineering Contradiction:
Improvemaintenance accessVSAvoidstructural reinforcement elements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by transforming the fixed cowl structure into a movable one. The entire rear cowl assembly is made movable along the longitudinal axis of the engine pylon, allowing it to be displaced forward to expose the interior for maintenance. This dynamic approach eliminates the need for removable flaps and their associated reinforcement elements, as the whole cowl can be moved to provide access.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If multiple cowls are juxtaposed to form the aerodynamic cowling, then the cowl assembly can be constructed, but spaces and discontinuities appear between cowls causing airflow disturbance and acoustic phenomena

Engineering Contradiction:
Improvecowl assembly constructionVSAvoidairflow disturbance and acoustic phenomena
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent applies the merging principle by reducing the number of separate cowl segments. Instead of using multiple juxtaposed cowls that create gaps and discontinuities, the invention uses a minimal number of cowls (ideally two) that can be moved and positioned to form a more continuous surface. This reduces airflow disturbance and acoustic phenomena while still allowing for manageable assembly and maintenance.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If a rigid structure is used to fix the cowls to the engine pylon, then the cowls are securely fixed, but the overall weight of the engine pylon increases

Engineering Contradiction:
Improvecowl fixation securityVSAvoidengine pylon weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent applies the dynamics principle by replacing the conventional fixed rigid cowl structure with a movable cowl assembly. The cowls are mounted on movable supports that allow longitudinal displacement along the engine pylon axis. This dynamic system maintains secure fixation during normal operation while reducing the need for heavy permanent attachment structures, thereby reducing the overall weight of the engine pylon.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy maintenance access while minimizing structural complexity and airflow disturbances, resulting in a lightweight and aerodynamically optimized engine pylon design.

Implementation Method 1

for each lower movable cowl, a hinge system fixed between the lower movable cowl and the rear portion

Methodology Applied
Scientific EffectHinge: Hinge

Implementation Method 2

at least one locking system which locks the two lower movable cowls to one another in the closed position

Methodology Applied
Scientific EffectMechanical Fastener: Mechanical Fastener

Data Source

PatentUS11884411B2Aircraft engine pylon having a movable assembly of cowls
Publication Date: 2024.01.30 AIRBUS OPERATIONS (SAS)
  • US11884411B2 patent drawing
  • US11884411B2 patent drawing
  • US11884411B2 patent drawing

AI summary

An engine pylon of an aircraft having a rear portion, two rear cowls around the rear portion, each rear cowl having an upper fixed cowl and a lower movable cowl mounted articulated on the rear portion, wherein in the closed position the two lower movable cowls are moved close to one another, such that their lower edges are contiguous, wherein in the open position the two lower movable cowls are tilted such that their lower edges are moved away from one another, for each lower movable cowl, a hinge system fixed between the lower movable cowl and the rear portion, and at least one locking system which locks the two lower movable cowls to one another in the closed position. The presence of the lower movable cowls ensures, among other things, easy access to the interior of the engine pylon.