Movable Development Unit for Stable Toner Replenishment

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Solution Overview

Problem

Existing image forming apparatuses face challenges in stably attaching and detaching toner replenishment containers, which can lead to inconsistent toner supply and operational inefficiencies.

Innovation Solution

The design includes a drum unit with a development unit that is movable relative to the drum unit, featuring a reception portion for the replenishment container and a support member that moves between support and retracted positions in conjunction with an opening/closing mechanism, allowing for stable attachment and detachment of the replenishment container.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the development unit is made movable relative to the drum unit to facilitate replenishment container attachment, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improvereplenishment container attachmentVSAvoidmovable development unit mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The development unit is designed to be movable relative to the drum unit, transitioning between a retracted position (for image forming) and a support position (for replenishment container attachment). This dynamic configuration allows the system to adapt its structure based on operational needs, improving ease of operation while managing device complexity through controlled movement rather than permanent structural changes.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the support member is positioned to support the development unit during replenishment, then stability of attachment is improved, but device complexity increases

Engineering Contradiction:
Improvereplenishment container attachment stabilityVSAvoidsupport member mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The support member is positioned in advance to provide support to the development unit when it moves to the support position. This preliminary positioning ensures that the development unit is properly supported before the replenishment container is attached, improving attachment stability. The support member's pre-positioned configuration reduces the need for complex real-time adjustment mechanisms during the attachment process.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If the opening/closing member covers the reception portion when not in use, then protection of components is improved, but ease of operation deteriorates

Engineering Contradiction:
Improveprotection of reception portionVSAvoidreplenishment container access
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The opening/closing member is designed to be movable, transitioning between a closed position (covering the reception portion for protection) and an open position (exposing the reception portion for replenishment container attachment). This dynamic design allows the system to switch between protection and accessibility modes, balancing component protection with ease of operation based on operational requirements.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12153359B2Image forming apparatus
Publication Date: 2024.11.26 CANON KK
  • US12153359B2 patent drawing
  • US12153359B2 patent drawing
  • US12153359B2 patent drawing

AI summary

An image forming apparatus is configured to allow a replenishment container to be detachably attached thereto. The image forming apparatus includes a drum unit including a photosensitive drum, and a development unit. The development unit includes a development roller, a reception portion configured to receive the replenishment container. The development unit is movable relative to the drum unit. The image forming apparatus further includes a housing including an opening/closing member movable between a cover position, at which the opening/closing member covers the reception portion, and an exposing position, at which the reception portion is exposed, and a support member configured to be movable between a support position, at which the support member supports the development unit, and a retracted position, at which the support member is retracted from the support position, in conjunction with the movement of the opening/closing member.