Movable Disk Stacks on Guide Rail for Hard Drive Storage

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Solution Overview

Problem

The cost per unit of storage in hard disk drives (HDDs) remains a significant constraint, especially in large data storage scenarios where large amounts of data are stored but infrequently accessed, necessitating a reduction in storage costs without compromising performance.

Innovation Solution

The implementation of a hard disk drive design featuring multiple disk stacks movably coupled to a guide rail and a head stack assembly, with a disk stack feeding mechanism and positioning mechanism to align and fix the disk stacks relative to the head stack assembly, along with an internal filtering system to maintain a contamination-free environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple disk stacks are implemented to increase storage capacity, then the cost per unit of storage is reduced, but the device complexity increases

Engineering Contradiction:
Improvestorage capacityVSAvoiddevice complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The storage system is divided into multiple independent disk stacks that can be moved along the guide rail. Each disk stack contains one or more disks, and the stacks are independently positioned and serviced by the head stack assembly. This segmentation allows the system to achieve high storage capacity through multiple standardized modules rather than a single complex unit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The disk stacks are made movable along the guide rail using the disk stack feeding mechanism, transforming the static multi-disk configuration into a dynamic system. The stacks can be moved to different positions for servicing, replacement, or optimization of access patterns, reducing the complexity of managing fixed high-capacity configurations.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If disk stacks are made movable to enable feeding mechanism, then manufacturing cost is reduced, but reliability may be affected due to additional moving parts

Engineering Contradiction:
Improvemanufacturing costVSAvoidreliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The guide rail acts as an intermediary structure that supports and guides the movable disk stacks. It provides a stable, predetermined path for the stacks to follow, reducing the complexity of positioning mechanisms and improving reliability by eliminating the need for complex active positioning systems while still enabling movement for feeding and servicing operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If internal filtering system is added to maintain contamination-free environment, then data storage reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedata storage reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The filtering system extracts and removes contaminants from the air and environment within the hard disk drive enclosure. By separating harmful particles from the operational environment, the system protects the sensitive magnetic recording surfaces and mechanical components from contamination without requiring complex sealed environments or multiple filtration stages.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively lowers the cost per unit of storage by amortizing the costs of read/write heads and electronics over increased media capacity, while maintaining operational cleanliness and efficiency.

Implementation Method 1

Electrical pulses are sent to the write head, with different patterns of positive and negative currents. The current in the coil of the write head induces a magnetic field across the gap between the head and the magnetic disk, which in turn magnetizes a small area on the recording medium.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A read/write head uses a magnetic field to read data from and write data to the surface of a magnetic-recording disk.

Methodology Applied
Scientific EffectMagnetic field interaction: Magnetic Field

Data Source

PatentUS8958173B1Hard disk drive having multiple movable disk stacks on a guide rail
Publication Date: 2015.02.17 WESTERN DIGITAL TECHNOLOGIES INC
  • US8958173B1 patent drawing
  • US8958173B1 patent drawing
  • US8958173B1 patent drawing

AI summary

A lower cost per unit of storage hard disk drive (HDD) includes multiple disk stacks movably coupled to a guide rail and a head stack assembly (HSA) for accessing the magnetic-recording disks of each of the multiple disk stacks. A disk stack feeding mechanism may be implemented to move each of the disk stacks along the guide rail, and a positioning mechanism may be implemented to align and to temporarily fix a disk stack relative to an HSA. An internal filtering system may also be implemented for keeping contamination-free a compartment in which the disk stacks and HSA are operational.