Movable Drum Lifters for Gentle Washing and Balanced Spinning

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Solution Overview

Problem

Existing washing machines face challenges in achieving efficient washing and gentleness on clothes due to the compromise between lifter size, which affects mechanical stress, tangling, and laundry distribution, leading to unbalanced drum issues during the spinning phase.

Innovation Solution

A lifter system comprising a fixed and movable part with springs that adjust height during the wash process, allowing for increased gentleness and improved laundry distribution by adapting shape to load size and reducing mechanical stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bigger lifters are used, then wetting process and chemical interaction between detergent and textiles is improved, but mechanical stresses on fibers increase, causing more tangling and wrinkling

Engineering Contradiction:
Improvewashing effectivenessVSAvoidmechanical stress on clothes
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The lifter structure incorporates movable elements that can change position during drum rotation, transitioning from extended to retracted positions. This dynamic adjustment allows the lifter to provide strong lifting action during washing while reducing mechanical stress during spinning, resolving the contradiction between washing effectiveness and clothes protection

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The lifter's effective height and position parameters are changed during operation through spring mechanisms and gravity-dependent movement. This allows optimization of lifter geometry for different operational phases (washing vs. spinning), achieving both effective wetting and reduced mechanical stress

Inventive Principle:
Principle #35Parameter changes

2Reliability

If bigger lifters are used, then washing performance is improved, but laundry distribution becomes unbalanced during spinning phase

Engineering Contradiction:
Improvewashing performanceVSAvoidlaundry distribution balance
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The lifters dynamically adjust their position based on drum rotation phase and load conditions. During spinning, the movable portions retract to minimize protrusion into the laundry mass, maintaining balance while still providing washing benefits from the extended phase

Inventive Principle:
Principle #15Dynamics

3Reliability

If lifters are made movable and adjustable, then gentleness and wash performance are improved, but device complexity increases

Engineering Contradiction:
Improvewashing qualityVSAvoidlifter structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The lifter system uses the drum's own rotation, gravity, and spring forces to automatically adjust lifter positions without requiring external actuators or complex control systems. This self-regulating mechanism achieves adaptive performance while minimizing added complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Spring elements serve as intermediaries between the fixed lifter base and movable portions, providing simple mechanical coupling that enables movement while maintaining structural integrity. This intermediary mechanism achieves complexity reduction through passive elastic elements

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adjustable lifter system enhances wash performance, reduces tangling and wrinkling, improves laundry distribution, and increases drum capacity, resulting in a more balanced and efficient washing and spinning cycle.

Implementation Method 1

Between the movable part and the fixed part one or several springs are interposed which urge the movable part in extended position

Methodology Applied
Scientific EffectSpring force: Spring

Implementation Method 2

one or several springs are interposed which urge the movable part in extended position

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

the spring force and mass of the movable part is predetermined so that the movable part is moving in and out during different steps of the wash process

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentEP2053152B1Washing or drying machine with a drum provided with movable lifters
Publication Date: 2011.04.27 WHIRLPOOL CORP
  • EP2053152B1 patent drawingFigure 1~2
  • EP2053152B1 patent drawingFigure 3~4

AI summary

A washing or drying machine comprises a rotating drum (10) and at least a lifter (12) arranged on an inner peripheral surface of the drum (10). The lifter (12) is movable and it comprises a base portion (12a) fixed to the drum (10) and a movable portion (12b) hinged to said base portion (12a).