Movable Edge Ring Plasma Distribution Control

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Solution Overview

Problem

Conventional plasma processing apparatuses lack effective control over plasma distribution on substrates, leading to non-uniform processing and reduced degree of freedom in adjusting plasma conditions, as they do not incorporate a plasma distribution control mechanism.

Innovation Solution

A substrate support system with a movable edge ring and actuator that allows vertical movement, functioning as a plasma distribution control knob, to adjust electron density and plasma distribution uniformity independently of plasma processing conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional plasma processing apparatus is used without a plasma distribution control mechanism, then the device complexity is low, but the manufacturing precision of plasma processing is poor due to non-uniform plasma distribution on substrates

Engineering Contradiction:
Improveplasma processing uniformityVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by making the edge ring movable instead of fixed. The edge ring can be positioned at different heights above the substrate support surface, allowing dynamic adjustment of plasma distribution. This movable structure enables control over electron density at substrate edge portions while maintaining a relatively simple overall device architecture, thus improving manufacturing precision without excessively increasing device complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by adjusting the position of the edge ring relative to the substrate. By changing the height parameter of the edge ring, the plasma distribution characteristics and electron density at the substrate edge can be controlled. This parameter adjustment mechanism provides a straightforward method to improve plasma processing uniformity without requiring complex additional components.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If plasma processing conditions are adjusted to control plasma distribution, then the plasma distribution can be modified, but the degree of freedom in plasma processing is reduced

Engineering Contradiction:
Improvedegree of freedom in plasma processingVSAvoidplasma distribution control
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent applies segmentation by separating the plasma distribution control function from the overall plasma processing conditions. The edge ring is specifically designed to control electron density at the substrate edge portion independently, while the central substrate area can be processed with optimized plasma conditions. This segmentation allows independent adjustment of edge region plasma characteristics without compromising the overall processing parameters, thereby maintaining degree of freedom while improving plasma distribution control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements local quality by creating different plasma characteristics at different locations on the substrate. The edge ring specifically modifies the plasma environment at the substrate edge portion, generating a localized effect that differs from the central substrate area. This allows tailored plasma conditions for edge regions without altering the overall plasma processing parameters, preserving adaptability while achieving precise plasma distribution control.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If a fixed edge ring structure is used, then the device complexity is low, but the plasma distribution uniformity cannot be adjusted

Engineering Contradiction:
Improveplasma distribution uniformityVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent transforms the fixed edge ring structure into a dynamic one by enabling vertical movement of the edge ring relative to the substrate support. This dynamic positioning capability allows adjustment of plasma distribution uniformity by changing the edge ring height, providing control over electron density at substrate edges while maintaining structural simplicity through a single degree of freedom movement mechanism.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables uniform plasma distribution on substrates, increasing the degree of freedom in plasma processing conditions and improving processing uniformity by controlling electron density at the edge portions of the substrate.

Implementation Method 1

a ceramic plate disposed on the base, the ceramic plate having a substrate supporting region and a ring supporting region surrounding the substrate supporting region

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Data Source

PatentUS20220270862A1Substrate support, plasma processing system, and plasma etching method
Publication Date: 2022.08.25 TOKYO ELECTRON LTD
  • US20220270862A1 patent drawing
  • US20220270862A1 patent drawing
  • US20220270862A1 patent drawing

AI summary

There is a substrate support for use in a plasma processing apparatus, the substrate support comprising: a base; a ceramic plate disposed on the base, the ceramic plate having a substrate supporting region and a ring supporting region surrounding the substrate supporting region; an insulating annular member disposed around the base and the ceramic plate; a fixed edge ring having an inner portion and an outer portion, the inner portion being supported on the ring supporting region, the outer portion being supported on the insulating annular member, the outer portion having a first width; a movable edge ring disposed above the outer portion of the fixed edge ring, the movable edge ring having a second width smaller than the first width; and an actuator configured to vertically move the movable edge ring with respect to the fixed edge ring.