Movable Exposing Member Mechanism for Compact Image Forming Apparatus

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing image forming apparatuses using electrophotographic methods face challenges in reducing the size while ensuring proper movement of exposing members, as they require significant linear movement distances for LED array heads, leading to increased apparatus size.

Innovation Solution

An image forming apparatus with a movable mechanism comprising a first movable member for opening/closing an opening and a second movable member that supports the exposing member, allowing it to move between exposure and evacuation positions, reducing the overall size by minimizing the required movement distance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the LED array heads are moved between first positions (close to photosensitive drums) and second positions (evacuated from photosensitive drums) using linear movement of a bracket with tapered guide portions, then the exposing members can be properly positioned and evacuated, but the linear movement distance required increases the overall apparatus size

Engineering Contradiction:
Improvepositioning accuracy of exposing membersVSAvoidapparatus size
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent changes the movement mechanism from linear translation to rotational motion. The holding member rotates about a pivot point, allowing the LED array heads to move between extended and retracted positions through angular displacement rather than linear movement. This dimensional change from 1D linear motion to 2D rotational motion enables compact positioning without requiring long linear travel distances.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a dynamic linkage mechanism where the holding member is rotatably connected to the main body. This dynamic connection allows the system to adapt its configuration between different positions (exposed and evacuated) through controlled rotation, providing flexible positioning with minimal space requirement compared to fixed linear guides.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a bracket with tapered guide portions is used to guide pins of the holding member, then the LED array heads can be moved between exposure and evacuation positions, but the linear movement distance that must be secured increases the apparatus size

Engineering Contradiction:
Improvemovement mechanism simplicityVSAvoidmovement distance required
Core Design Contradiction:
Ease of operationVSLength of stationary object

Solution Approach 1:

The patent replaces linear guiding mechanisms with a rotational pivot connection. Instead of using tapered portions that require linear movement distance, the holding member rotates about a pivot point, converting the required motion into angular displacement. This dramatically reduces the linear space needed while maintaining ease of operation through simple rotational movement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Instead of moving the holding member linearly along tapered guides, the patent inverts the approach by using rotational motion about a pivot. The movement is achieved by rotating the holding member between two angular positions rather than translating it linearly, fundamentally changing the motion paradigm to save space.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS9471030B2Image forming apparatus including photosensitive drum and exposing member movable between exposure position close to drum and separated position separated from the drum
Publication Date: 2016.10.18 BROTHER KOGYO KK
  • US9471030B2 patent drawing
  • US9471030B2 patent drawing
  • US9471030B2 patent drawing

AI summary

An image forming apparatus includes: a main apparatus body; an opening/closing member; a drum unit including a photosensitive drum and can be pulled out of an accommodating space along an axial direction of the photosensitive drum; an exposing member provided in the main apparatus body and movable between an exposure position and an evacuation position; and a movable mechanism including: a first movable member movable in accordance with an opening/closing operation of the opening/closing member; and a second movable member for moving the exposing member between the exposure position and the evacuation position in accordance with movement of the first movable member. The second movable member supports both end portions of the exposing member. The second movable member moves the exposing member to the exposure position or the evacuation position by the movement of the first movable member in accordance with the movement of the opening/closing member.