Movable Fan Assemblies for Dynamic Thermal Management

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Solution Overview

Problem

Peripheral processing units, such as infrastructure processing units and graphics cards, face inefficiencies in cooling due to fixed fan locations, which can lead to under-cooled 'hot spots' and disruptions when fans fail, requiring downtime for replacement.

Innovation Solution

A field replaceable fan assembly with a tray that carries a fan, allowing it to be dynamically positioned over the heat sink and adjusted in speed and direction based on temperature monitoring, enabling targeted augmented cooling and minimizing downtime.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If fixed fan locations are used in peripheral processing units, then the device structure is simplified and easier to manufacture, but cooling effectiveness deteriorates due to under-cooled hot spots

Engineering Contradiction:
Improvedevice structureVSAvoidcooling effectiveness
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The patent implements a movable fan assembly that can be dynamically repositioned along the heat sink surface. The fan is no longer fixed but can be adjusted to different locations to target hot spots, resolving the contradiction between simplified structure and effective cooling by introducing controlled mobility to the fan positioning system

Inventive Principle:
Principle #15Dynamics

2Device complexity

If fixed fan locations are used, then device complexity is reduced, but reliability deteriorates when fans fail requiring downtime for replacement

Engineering Contradiction:
Improvedevice structureVSAvoidoperational continuity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The movable fan assembly can be repositioned to alternative locations on the heat sink, providing redundancy and flexibility. If one fan fails, the system can potentially relocate fans or adjust positioning to maintain cooling, thereby improving reliability without significantly increasing device complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the positional parameter of the fan assembly from fixed to variable, allowing dynamic adjustment of fan location based on thermal conditions and failure states, which enhances reliability while maintaining reasonable device complexity

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If fixed fan locations are used, then the device is easier to operate, but adaptability deteriorates due to inability to address varying hot spots

Engineering Contradiction:
Improvedevice operationVSAvoidcooling adaptability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The fan assembly is designed with movable capability along the heat sink, allowing it to adapt to varying thermal conditions and hot spot locations. This dynamic positioning system maintains ease of operation through automated or semi-automated control while significantly improving cooling adaptability to different operational scenarios

Inventive Principle:
Principle #15Dynamics

4Reliability

If fans are replaced when failing, then system reliability is maintained, but productivity deteriorates due to downtime

Engineering Contradiction:
Improvesystem reliabilityVSAvoidoperational continuity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The movable fan assembly allows for preventive repositioning or hot-swapping capabilities. Fans can be relocated before failure occurs or replaced without shutting down the peripheral processing unit, maintaining system reliability while eliminating productivity loss from downtime

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides efficient, dynamic cooling that mitigates hot spots and allows for hot-swapping of fans without disrupting the operation of peripheral processing units, enhancing reliability and performance.

Implementation Method 1

Some peripheral processing units include fans to increase airflow at the heat sink and, thus, the dissipation of the heat

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS20230016098A1Field replaceable fan assemblies for peripheral processing units and related systems and methods
Publication Date: 2023.01.19 ALTERA CORP
  • US20230016098A1 patent drawing
  • US20230016098A1 patent drawing
  • US20230016098A1 patent drawing

AI summary

Example field replaceable fan assemblies for peripheral processing units and related systems and methods are disclosed. An example apparatus includes a temperature sensor; a fan having a base; at least one memory; machine readable instructions; and processor circuitry to execute operations corresponding to the machine readable instructions to determine a first temperature based on an output of the temperature sensor; and cause the base of the fan to move based on the first temperature.