Movable Ferrite Core for Induction Heating Belt Temperature Control

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Solution Overview

Problem

The existing fixing apparatuses face challenges in managing temperature at the non-sheet passing areas of the fixing belt, leading to potential temperature rises due to heat generation, which can cause damage and inefficiency.

Innovation Solution

Incorporating a movable ferrite core within the ferrite core of the electromagnetic induction heating system, which adjusts its position to concentrate magnetic flux only on the sheet passing area, thereby reducing heat generation in non-sheet passing areas and preventing temperature rises.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a ferrite core is used to concentrate magnetic flux on the fixing belt, then heat generation on the fixing belt is improved, but temperature rise in non-sheet passing areas occurs

Engineering Contradiction:
Improveheat generation on fixing beltVSAvoidtemperature rise in non-sheet passing areas
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The ferrite core is designed to be movable rather than fixed, allowing it to dynamically adjust its position. During sheet passing, the ferrite core moves to concentrate magnetic flux on the sheet passing area for effective heating. During non-sheet passing periods, it repositions to minimize heat generation in those areas, thus resolving the contradiction between maintaining heat generation capability and preventing unwanted temperature rises.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The ferrite core is divided into multiple segments that can independently move. This segmentation allows different parts of the ferrite core to be positioned differently, enabling precise control over magnetic flux concentration. The segments can be moved to concentrate flux only where sheets are passing, while leaving non-sheet passing areas without intense magnetic flux, thereby reducing harmful heat generation in those regions.

Inventive Principle:
Principle #1Segmentation

2Productivity

If the ferrite core is fixed to concentrate magnetic flux, then heating efficiency is improved, but adaptability to different sheet sizes is reduced

Engineering Contradiction:
Improveheating efficiencyVSAvoidadaptability to different sheet sizes
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The movable ferrite core can be repositioned according to the size of the sheet being processed. When smaller sheets are used, the ferrite core can be moved inward to concentrate flux on the relevant area. When larger sheets are used, the ferrite core can be extended outward to cover the appropriate width, thus maintaining heating efficiency across different sheet sizes and improving adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The movable ferrite core structure serves multiple functions: it concentrates magnetic flux for efficient heating, adapts to different sheet sizes by changing position, and prevents excessive heat generation in non-sheet passing areas. This multi-functionality resolves the contradiction between heating efficiency and adaptability by making the system versatile enough to handle various conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses temperature rises at the non-sheet passing areas, ensuring efficient heat application to the sheet while preventing damage to the fixing belt, thus enhancing the reliability and efficiency of the image forming process.

Implementation Method 1

a conductive layer of a fixing belt is heated by an electromagnetic induction heating system (hereinafter referred to as an 'IH system'). The electromagnetic induction heating device generates magnetic flux by applying a high frequency current from an inverter driving circuit.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The electromagnetic induction heating device includes a coil and a ferrite core (magnetic body). The ferrite core concentrates the magnetic flux from the coil on the fixing belt. The ferrite core enables opposite parts of the fixing belt to generate heat.

Methodology Applied
Scientific EffectEddy current heating: Eddy Currents

Implementation Method 3

The electromagnetic induction heating device includes a coil and a ferrite core (magnetic body). The ferrite core concentrates the magnetic flux from the coil on the fixing belt.

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentUS10481535B2Fixing apparatus with coil and movable magnetic body and image forming apparatus with coil and movable magnetic body
Publication Date: 2019.11.19 KK TOSHIBA
  • US10481535B2 patent drawing
  • US10481535B2 patent drawing
  • US10481535B2 patent drawing

AI summary

A fixing apparatus includes a fixing belt and an induced current generation section. The fixing belt includes a conductive layer. The induced current generation section faces the fixing belt. The induced current generation section includes a coil and a magnetic body. The coil generates a magnetic flux. The magnetic body faces the fixing belt across the coil. In the magnetic body, a part facing an end in a width direction of the fixing belt is set as a movable magnetic body capable of moving in a width direction.