Movable Guide Portion for Cartridge Interference Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electrophotographic image forming apparatuses with integrated cartridges and chutes face challenges in reducing physical size due to increased complexity, which leads to interference and wear issues during cartridge removal and installation.

Innovation Solution

A movable guide portion on the cartridge that transitions between a guide position and a retracted position, reducing interference with protruding components and allowing for smoother cartridge removal without increasing the apparatus's physical size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the guide portion is fixed on the cartridge to guide sheets, then sheet guidance function is improved, but interference with protruding portions during cartridge removal occurs

Engineering Contradiction:
Improvesheet guidance functionVSAvoidinterference during removal
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The guide portion is designed to be movable relative to the cartridge body, transitioning between a guide position during installation and a retracted position during removal. This dynamic configuration allows the guide portion to extend when needed for sheet guidance and retract when would otherwise cause interference, resolving the contradiction between maintaining guidance function and avoiding removal interference.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If the guide portion is extended to guide sheets properly, then sheet guidance accuracy is improved, but the apparatus size increases due to complexity

Engineering Contradiction:
Improvesheet guidance accuracyVSAvoidapparatus size
Core Design Contradiction:
Manufacturing precisionVSVolume of stationary object

Solution Approach 1:

The guide portion transitions from a static extended structure to a dynamic movable structure that extends only when needed. During cartridge installation, the guide portion protrudes to provide accurate sheet guidance. During removal, it retracts to minimize the required apparatus space, thereby maintaining guidance accuracy while reducing overall apparatus size.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The guide portion is designed to move in a direction perpendicular to the cartridge removal path, extending into the apparatus interior space when needed and retracting to the cartridge surface when not needed. This dimensional transition allows the guide portion to provide guidance function without permanently occupying additional apparatus volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If the guide portion is stationary during cartridge installation, then structural simplicity is improved, but wear on components increases during removal

Engineering Contradiction:
Improvestructural simplicityVSAvoidcomponent durability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The guide portion is designed with movable capability to retract during cartridge removal, preventing contact and wear with protruding portions. While this adds some structural complexity compared to a completely fixed guide portion, it significantly improves component durability by eliminating friction and wear during the removal operation.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10185286B2Image forming apparatus and cartridge
Publication Date: 2019.01.22 BROTHER KOGYO KK
  • US10185286B2 patent drawing
  • US10185286B2 patent drawing
  • US10185286B2 patent drawing

AI summary

An image forming apparatus includes a casing, a photosensitive member, an exposing device, a cartridge attachable to and removable from the casing, a protruding portion protruding toward a removal path along which the cartridge is removed, and a guide portion disposed on the cartridge. The guide portion is configured to, when the cartridge is attached to the casing, guide a sheet toward the photosensitive member. The guide portion is movable relative to the cartridge between a guide position where the guide portion guides a sheet and a retracted position where the guide portion is retracted from the protruding portion when the cartridge is removed from the casing.