Movable Headrest for Aircraft Ejection Seat Windblast Control

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Solution Overview

Problem

Aircraft ejection seats fail to adequately protect the pilot's head and neck from acceleration and aerodynamic forces during high-speed ejections, leading to potential injuries from head tilting forward, aerodynamic lift, and flailing in the windblast.

Innovation Solution

An ejection seat with a movable headrest that deploys to maintain the pilot's head in a tilted-forward position, using a combination of pivotable and flexible components to control windblast forces and limit head movement, thereby reducing impact loads and flailing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the headrest is fixed in position, then the structure is simple, but it cannot prevent the pilot's head from tilting forward during acceleration and aerodynamic lift

Engineering Contradiction:
Improvehead protection effectivenessVSAvoidheadrest mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The headrest is designed to be movable rather than fixed, allowing it to dynamically adjust its position during ejection. The headrest can move forward during acceleration phases to support the pilot's head, and can be positioned to counteract aerodynamic lift forces, thereby adapting to changing force conditions throughout the ejection sequence

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The headrest is positioned forward before the ejection sequence begins, anticipating the acceleration forces that will occur during ejection. This preliminary positioning ensures that the headrest is already in the optimal position to support the pilot's head against forward tilting forces when they occur

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If the headrest moves forward to support the pilot's head, then head tilting is prevented, but the device complexity increases

Engineering Contradiction:
Improveacceleration forces on headVSAvoidheadrest mechanism complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The headrest incorporates movable components including struts and panels that can dynamically adjust their position and orientation during ejection. The struts can extend and retract, and the panels can pivot, allowing the headrest to adapt to varying acceleration forces while maintaining head support

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The headrest is divided into multiple segments including a headrest panel, struts, and supporting structure. This segmentation allows each component to independently respond to forces in different directions, with the panel handling forward tilting and the struts managing lateral and vertical forces

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If the headrest uses rigid structure to support the head, then head support is stable, but it cannot accommodate windblast flailing forces

Engineering Contradiction:
Improveheadrest structural stabilityVSAvoidwindblast flailing forces
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The headrest incorporates flexible elements including a flexible panel that can deform under windblast forces. This flexible panel works in conjunction with the rigid struts to provide both structural support and flexibility, allowing the headrest to accommodate lateral flailing forces while maintaining overall head support stability

Inventive Principle:
Principle #30Flexible shells and thin films

4Object-affected harmful factors

If the headrest is designed to counteract aerodynamic lift, then head position is controlled, but the complexity of the restraint system increases

Engineering Contradiction:
Improveaerodynamic lift on helmetVSAvoidrestraint system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The headrest uses dynamic positioning of the headrest panel and struts to counteract aerodynamic lift. The panel can pivot and the struts can extend or retract in response to lift forces, providing active counterbalancing without requiring complex mechanical restraint systems

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents the pilot's head from being jerked upward or flailed by windblast forces, minimizing the risk of injury and ensuring smooth separation from the seat during parachute deployment.

Implementation Method 1

During the initial acceleration of the ejection seat, acceleration forces acting on the crewmember's head and helmet tend to pitch the crewmember's head forward and down

Methodology Applied
Scientific EffectAcceleration forces:

Implementation Method 2

aerodynamic flow over the top of the helmet causes a large pressure drop to occur so that the normal pressure inside the helmet acts to pull the helmet upward

Methodology Applied
Scientific EffectAerodynamic pressure:

Implementation Method 3

aerodynamic forces acting on the helmet and ejection seat may interact to cause the crewmember's head to flail in the windblast

Methodology Applied
Scientific EffectAerodynamic forces:

Implementation Method 4

By holding the crewmember's head in a tilted-forward position, windblast forces are controlled to prevent the helmet from pulling upward and backward on the crewmember's head

Methodology Applied
Scientific EffectWindblast forces:

Data Source

PatentUS7699265B2Aircraft ejection seat with movable headrest
Publication Date: 2010.04.20 AMI IND INC
  • US7699265B2 patent drawing
  • US7699265B2 patent drawing
  • US7699265B2 patent drawing

AI summary

An ejection seat includes a headrest that, upon initiation of the ejection seat, moves forward to support the pilot's head in a tilted-forward position. By holding the crewmember's head in a tilted-forward position, windblast forces are controlled to prevent the helmet from pulling upward and backward on the crewmember's head. The headrest may include a pair of struts that extend forward around the sides of the crewmember's helmet to support the crewmember's head against flailing from the windblast. A flexible panel extending between the struts and the headrest panel may also be included to further support the crewmember's head against windblast flailing.