Movable Heat Sink Docking for Thermal Conduction

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Solution Overview

Problem

Future generations of processor-based electronic devices face cooling challenges that conventional packaging solutions and convective cooling methods are unable to fully address, particularly when these devices need to be accessed by users for comfort and safety, as they generate higher surface temperatures during operation.

Innovation Solution

A heat exchanging system and method that utilizes a movable heat sink integrated into a dock, which contacts a thermally conductive member of the electronic device during an ejection cycle to conductively cool it, ensuring the surface temperature is reduced below a safe threshold before user access, thereby allowing the use of processors with higher maximum junction temperatures for increased processing speed while maintaining user safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If processors with higher maximum junction temperatures are used to increase processing speed, then productivity is improved, but the external surface temperature becomes unsafe for user handling

Engineering Contradiction:
Improveprocessing speedVSAvoidsurface temperature
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary cooling action during the ejection cycle by deploying the heat sink to contact the thermally conductive member before the device is fully ejected, reducing surface temperature to safe levels before user handling occurs

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A movable heat sink acts as an intermediary thermal management component between the high-power processor and the external environment, transferring heat during the ejection cycle to reduce surface temperature without affecting processor operation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If convective cooling methods are used to dissipate heat, then temperature is reduced, but the cooling effectiveness is insufficient for high-power processors

Engineering Contradiction:
Improvesurface temperatureVSAvoidcooling effectiveness
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The system replaces insufficient convective cooling with a mechanical thermal conduction system, where a movable heat sink physically contacts the device to directly conduct heat away during the ejection cycle, providing more effective cooling for high-power processors

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If a movable heat sink is deployed during the ejection cycle, then surface temperature is reduced to safe levels, but device complexity increases

Engineering Contradiction:
Improvesurface temperatureVSAvoidcooling system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The movable heat sink is integrated into the dock structure and serves multiple functions: it provides thermal management during the ejection cycle, structural support for the device, and can be part of the mechanical ejection mechanism itself, reducing overall system complexity despite the added cooling capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces the external surface temperature of electronic devices to safe levels for user handling, enabling the use of processors with higher maximum junction temperatures, providing greater processing speed and capability while ensuring user safety.

Implementation Method 1

the movable heat sink is disposed in the second position to place in contact with the electronic device to conduct heat from the electronic device

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10162382B2Apparatus, systems and methods to remove heat from a device
Publication Date: 2018.12.25 INTEL CORP
  • US10162382B2 patent drawing
  • US10162382B2 patent drawing
  • US10162382B2 patent drawing

AI summary

Methods, apparatus, systems are disclosed for using a movable heat sink to cool an electrical device during an ejection cycle of the electrical device from a dock. In accord with these concepts, the heat sink is moved from a first position, not in contact with the electrical device, to a second position in physical contact with the electrical device to conduct heat from the electronic device prior to an ejection of an electronic device from the dock.