Movable Housing Switch for Compact Sealed Vehicle Panels

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Solution Overview

Problem

Existing actuation devices for vehicles are often complex to seal, particularly on the outer side of the vehicle, and are not compact enough to fit seamlessly into vehicle panels.

Innovation Solution

The actuation device features a housing unit with a first and second housing section, where the switching element is integrated into the second housing section, allowing it to move from a rest position to an actuation position, thereby simplifying the sealing mechanism and achieving a compact design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the switching element is integrated into the movable second housing section, then the actuation device achieves compactness and simplified sealing, but the device complexity increases due to the movable housing section mechanism

Engineering Contradiction:
Improveactuation device volumeVSAvoidhousing section mechanism complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The switching element is merged with the second housing section, forming an integrated assembly that moves together. This combination eliminates the need for separate mounting structures and reduces the overall device volume while maintaining functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The second housing section is designed to be movable relative to the first housing section, transitioning between rest and actuation positions. This dynamic configuration allows the device to achieve compactness in the actuated state while providing sealing advantages during movement.

Inventive Principle:
Principle #15Dynamics

2Shape

If the actuation device is designed to be flat and compact, then it fits seamlessly into vehicle panels, but the sealing mechanism becomes more difficult to implement effectively

Engineering Contradiction:
Improveactuation device flatnessVSAvoidsealing effectiveness
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The housing is segmented into at least two housing sections, with the second section being movable. This segmentation allows the device to maintain a flat profile when not actuated while providing the necessary movement capability for effective sealing during actuation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The movable second housing section acts as a flexible element that can deform or move to create effective sealing contact. This flexible approach allows the flat device structure to achieve reliable sealing without requiring complex rigid sealing mechanisms.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of operation

If the switching element moves with the second housing section from rest to actuation position, then the actuating capability is improved, but the device requires additional space for the movement range

Engineering Contradiction:
Improveactuating capabilityVSAvoiddevice volume
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The movable second housing section with the switching element is nested within or adjacent to the first housing section. This nesting arrangement allows the moving components to be accommodated within the overall device footprint, minimizing the additional space required for the movement range.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The movement of the second housing section is designed to occur in a direction that optimizes space utilization. By carefully selecting the movement dimension and direction, the device achieves improved actuating capability while minimizing the volume increase that would result from the movement range.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12278077B2Actuation device with movable switching element, vehicle and method for actuation
Publication Date: 2025.04.15 HUF HÜLSBECK & FÜRST GMBH & CO KG
  • US12278077B2 patent drawing
  • US12278077B2 patent drawing
  • US12278077B2 patent drawing

AI summary

The invention relates to an actuation device (3) for installing on a vehicle part (2), in particular in the form of a door or a hatch, having an electric switch means (30) with at least one switch element (31) for initiating a vehicle function and having a housing unit (10) with at least one first and second housing section (11, 12), wherein the second housing section (12) can be moved from a rest position (I) into an actuation position (II) at least in some regions relative to the first housing section (11) in order to actuate the switch element (31). The invention additionally relates to a vehicle (1) and to an actuation method (100).