Movable Hydroponic Trough Automation for Space-Constrained Growing

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Solution Overview

Problem

Traditional hydroponic growing systems face challenges in replicating outdoor growing conditions indoors, leading to unpredictable crop yields due to limited growing space and difficulties in providing optimal nutrients, moisture, and light, especially for temperamental plants with varying environmental needs.

Innovation Solution

A hydroponic growing system with a gutter assembly and automation assembly that manages the flow of a liquid solution and moves growing troughs to adjust for plant growth, incorporating an actuator component and sensing components to ensure consistent nutrient delivery and light exposure, allowing for efficient plant growth and harvesting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If plants are grown indoors in a hydroponic system, then plant growth can be facilitated with controlled nutrients and water, but growing space is limited and it is difficult to provide appropriate amounts of nutrients, moisture, and light for all plants

Engineering Contradiction:
Improveplant growth controlVSAvoidgrowing space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The system employs movable growing troughs that can be repositioned along the gutter assembly, allowing dynamic adjustment of plant positions and spacing. This enables the system to adapt to different growth stages and optimize space utilization while maintaining controlled nutrient and water delivery to each plant

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The growing system is divided into modular components including the gutter assembly, movable troughs, and automated positioning mechanisms. This segmentation allows independent adjustment of individual plant containers, enabling optimized space distribution and resource allocation across different growing zones

Inventive Principle:
Principle #1Segmentation

2Productivity

If traditional farming is used outdoors, then plants can grow in natural environments, but crop yields become unpredictable due to uncertain weather patterns

Engineering Contradiction:
Improvecrop yieldVSAvoidyield predictability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system enables precise control of growing parameters including nutrient concentration, water delivery timing and volume, and light exposure. By adjusting these parameters based on plant needs rather than weather conditions, the system ensures consistent growth and predictable yields regardless of outdoor environmental variations

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The hydroponic system creates a controlled, protected environment that isolates plants from harmful weather patterns. The enclosed gutter and trough structure provides a stable microenvironment where temperature, humidity, and nutrient delivery can be maintained at optimal levels independent of external weather conditions

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Adaptability or versatility

If temperamental plants with varying environmental needs are grown, then plant diversity can be increased, but it becomes difficult to provide appropriate conditions for each species

Engineering Contradiction:
Improveplant species varietyVSAvoidenvironmental control complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Each movable trough can be independently positioned and adjusted to provide species-specific environmental conditions. The system allows different zones along the gutter to have customized light exposure, nutrient solutions, and moisture levels tailored to the specific needs of each plant species or growth stage

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The automated positioning system uses sensors to detect plant characteristics and growth stages, then automatically adjusts trough positions and environmental parameters. This self-regulating mechanism reduces manual intervention complexity while providing customized care for diverse plant species

Inventive Principle:
Principle #25Self-service

4Ease of operation

If growing troughs are manually repositioned to accommodate plant growth, then plant needs can be met, but significant time and labor are required

Engineering Contradiction:
Improveplant care simplicityVSAvoidtime for repositioning
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system replaces manual mechanical repositioning with an automated motorized mechanism. The automation assembly uses sensors to detect when plants require repositioning and automatically moves the growing troughs along the gutter assembly, eliminating the need for manual intervention while maintaining responsive plant care

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Sensors continuously monitor plant growth stages and trough positions, providing feedback to the control system. When plants reach specific growth milestones or environmental conditions change, the system automatically triggers repositioning actions, ensuring timely adjustments without constant human monitoring or manual operation

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10051799B1Gutter for a hydroponic growing system
Publication Date: 2018.08.21 VAN WINGERDEN JOHANNES CORNELIOUS
  • US10051799B1 patent drawing
  • US10051799B1 patent drawing
  • US10051799B1 patent drawing

AI summary

The hydroponic growing system may include a gutter assembly configured to manage flow of a liquid solution to one or more components of the hydroponic growing system. Further, the hydroponic growing system may include at least one growing trough movably engaged to the gutter assembly and configured to hold one or more plants. Moreover, the hydroponic growing system may include an automation assembly movably engaged with the at least one growing trough and configured to move the at least one trough from a first position on the gutter assembly to a second position on the gutter assembly via one or more engagement devices.