Movable Image Generating Unit for High Resolution Projection

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Solution Overview

Problem

Existing image projecting apparatuses face challenges in enhancing image resolution while reducing size and weight, making them more portable and efficient in space usage.

Innovation Solution

The design incorporates a movable image generating unit with a fixed and movable plate configuration, including a digital micromirror device (DMD) that receives illumination light and a heat radiating part, allowing for improved image resolution and compactness by adjusting the position of the DMD and utilizing a heat sink to manage thermal issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a method is used for shifting optical axes with respect to light beams emitted from a plurality of pixels of a display element to shift the pixels so as to display an image with higher resolution than that of the display element, then image resolution is improved, but device complexity and size increase

Engineering Contradiction:
Improveimage resolutionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs a movable unit that can dynamically adjust the position of the image generating part (DMD) relative to the fixed unit. This dynamic positioning capability allows the system to shift optical axes and achieve super-resolution imaging without requiring complex static mechanical structures, thereby improving image resolution while controlling device complexity through motion-based solutions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent introduces a spatial dimension by implementing a movable unit that translates the image generating part along the optical axis and laterally. This dimensional transformation enables resolution enhancement through positional variation rather than through complex in-plane pixel arrangements, effectively solving the resolution-complexity contradiction by operating in an additional spatial dimension

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If a method is used for shifting optical axes with respect to light beams emitted from a plurality of pixels of a display element to shift the pixels so as to display an image with higher resolution than that of the display element, then image resolution is improved, but the space required for installing the apparatus increases

Engineering Contradiction:
Improveimage resolutionVSAvoidinstallation space
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

By using a movable unit with controlled translation along the optical axis and lateral movement, the patent achieves resolution enhancement within a compact footprint. The dynamic repositioning of the image generating part allows multiple imaging positions to be accessed sequentially, eliminating the need for large static optical paths and reducing overall installation space

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements a nested structure where the movable unit is contained within the housing, and the image generating part is nested within the movable unit. This nested arrangement allows the optical components to be compactly organized, reducing the horizontal and vertical space requirements while maintaining the functionality needed for super-resolution imaging

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If the apparatus is downsized to reduce space requirements and improve portability, then ease of operation and portability are improved, but heat dissipation becomes more difficult

Engineering Contradiction:
ImproveportabilityVSAvoidheat dissipation
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The patent extracts the heat radiating part as a separate, dedicated component that is coupled to the movable part. This extracted heat management system includes features specifically designed for thermal dissipation (such as heat sinks or radiation surfaces) that can be optimized independently from the compact housing design, allowing the main apparatus to remain small and portable while the heat radiating part efficiently manages thermal loads

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The movable part serves as an intermediary between the image generating part (heat source) and the heat radiating part. This intermediary structure facilitates thermal coupling while allowing the heat to be conducted to dedicated radiating surfaces, effectively separating the compact imaging function from the heat dissipation function and enabling both portability and effective thermal management

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances image resolution beyond the capabilities of the DMD alone and reduces the overall size and weight of the apparatus, enabling more versatile and efficient image projection systems.

Implementation Method 1

a heat radiating part coupled to the movable part and configured to radiate heat generated in the image generating part

Methodology Applied
Scientific EffectHeat radiation: Thermal Radiation

Implementation Method 2

the second fixed plate being sandwiched between the heat radiating part and the movable part

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS9918054B2Image generating unit and image projecting apparatus
Publication Date: 2018.03.13 RICOH CO LTD
  • US9918054B2 patent drawing
  • US9918054B2 patent drawing
  • US9918054B2 patent drawing

AI summary

An image generating unit includes a fixed unit including a first fixed plate and a second fixed plate; and a movable unit movably supported by the fixed unit. The movable unit includes a movable part movably supported between the first fixed plate and the second fixed plate; an image generating part provided on the movable part and configured to receive illumination light to generate an image; and a heat radiating part coupled to the movable part and configured to radiate heat generated in the image generating part, the second fixed plate being sandwiched between the heat radiating part and the movable part.