Movable Inline Locking Lug for Electronic Locks

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Solution Overview

Problem

Existing electronic locks have limitations in certain applications, particularly in providing reliable and efficient locking mechanisms for movable structural members like doors and drawers, necessitating further advancements in this technology.

Innovation Solution

An electronic lock with a movable axial inline locking lug, utilizing a resilient member such as a coil spring driven by an electric actuator, which moves the locking lug between locked and unlocked positions, and includes a manual override mechanism for added security and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional fixed locking mechanism is used, then the structure is simple, but the reliability and adaptability are insufficient

Engineering Contradiction:
Improvelocking reliabilityVSAvoidlocking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking lug is designed to be movable rather than fixed, allowing it to shift position along the lever spindle axis. This dynamic component can move between engaged and disengaged positions, enabling the lock to adapt to different operational states while maintaining reliable locking when engaged.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A resilient member (spring) acts as an intermediary element between the electric actuator and the locking lug. This spring mediates the force transmission, providing controlled movement of the locking lug while ensuring it returns to its engaged position, thereby enhancing reliability without requiring complex control mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a movable locking lug is used, then the adaptability and reliability are improved, but the device complexity increases

Engineering Contradiction:
Improvelocking mechanism adaptabilityVSAvoidlocking mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The movable locking lug serves multiple functions: it provides secure locking when engaged, allows controlled movement during operation, and automatically returns to its engaged position through the resilient member. This multi-functionality enhances adaptability while minimizing the need for separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The resilient member automatically returns the locking lug to its engaged position without requiring external control signals or additional actuation. This self-service mechanism simplifies the overall control system while maintaining high adaptability and reliability.

Inventive Principle:
Principle #25Self-service

3Reliability

If a resilient member is added to move the locking lug, then the reliability is improved, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvelocking reliabilityVSAvoidmanufacturing ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The resilient member introduces elastic deformation as a key parameter in the locking mechanism. By utilizing the elastic properties of the spring, the system achieves reliable automatic return of the locking lug while the spring can be manufactured using standard elastic component fabrication processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a secure and efficient locking mechanism that ensures the lock remains in a locked state until properly unlocked, with the resilient member storing energy to facilitate automatic unlocking when misaligned, ensuring reliable operation and user convenience.

Implementation Method 1

utilizing a resilient member such as a coil spring driven by an electric actuator, which moves the locking lug between locked and unlocked positions

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS12012775B2Electronic lock with movable in-line locking lug
Publication Date: 2024.06.18 SCHLAGE LOCK CO LLC
  • US12012775B2 patent drawing
  • US12012775B2 patent drawing
  • US12012775B2 patent drawing

AI summary

A lock assembly is disclosed to lock a moveable structure to a fixed structure. The lock assembly includes an electric actuator operable to move a locking lug between first and second axial positions to correspond with a locked and unlocked configuration of the lock assembly. A resilient member can couple the locking lug to the electric actuator and drive the locking lug between the first and second positions.