Movable Insulating Seal for Door Sill Thermal Break

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Solution Overview

Problem

Door sills in buildings, especially old structures, often create significant thermal bridges due to inadequate insulation, leading to energy losses through both conductive and convective heat flux, which are difficult to address without replacing the doors and sills, especially in heritage buildings where preservation is a concern.

Innovation Solution

A device featuring an insulating base with a movable joint embedded in the threshold, actuating means to adjust the joint's position, and a design that maximizes thermal resistance, incorporating high-insulation materials like wood or honeycomb structures to break the thermal bridge effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a fixed insulating module is embedded in the threshold to break the conductive thermal bridge, then the conductive heat flow is reduced, but the convective heat flow through the gap between the door and floor is not addressed, and the device is difficult to use in renovation projects

Engineering Contradiction:
Improveconductive heat flowVSAvoidapplicability in renovation projects
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The insulating joint is made movable rather than fixed, allowing it to be positioned in different states. During installation, the joint can be moved to a first position enabling placement in the threshold housing, then moved to a second position for thermal break operation. This dynamic capability enables both easy installation in renovation projects and effective thermal bridging interruption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The movable insulating joint acts as an intermediary element between the door and the threshold housing. It can be inserted into the housing and positioned to block thermal bridges while allowing the door to function normally. This intermediary component enables thermal break without requiring complete replacement of door or threshold structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the insulating joint is made movable to facilitate installation and operation, then ease of installation is improved, but the thermal resistance may be compromised due to potential gaps or poor contact

Engineering Contradiction:
Improveease of installationVSAvoidthermal resistance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The movable insulating joint is equipped with actuation means that enable it to automatically move into the correct position and maintain proper contact with the door and threshold housing. The actuation means ensures the joint self-adjusts to optimize thermal contact, eliminating gaps and ensuring reliable thermal resistance without requiring manual intervention.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The actuation means replaces complex mechanical assembly requirements with a simpler system that automatically positions the insulating joint. This substitution maintains reliable thermal contact while significantly easing the installation process, as the joint can be moved into position and secured without precise manual alignment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device significantly reduces overall thermal bridges by ensuring effective contact between the insulating joint and the door edge, enhancing energy efficiency and maintaining aesthetic and functional integrity, especially in renovations.

Implementation Method 1

an insulating base suitable for being embedded in a housing provided in the threshold, the insulating base itself comprising a movable insulating seal

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

the insulating base having an overall thermal resistance of more than 0.1 m2K/W

Methodology Applied
Scientific EffectThermal conduction resistance: Conduction (thermal)

Data Source

PatentEP4123115A1Device and method for the thermal break of a door sill
Publication Date: 2023.01.25 GILLIARD PIERRE
  • EP4123115A1 patent drawingFigure 1
  • EP4123115A1 patent drawingFigure 2
  • EP4123115A1 patent drawingFigure 3

AI summary

A device for thermal break of a door threshold comprising: • an insulating base (1) suitable for being embedded in a housing (2) provided in the threshold (3), the insulating base itself comprising a movable insulating seal (4), the width of which corresponds to that of the door (5), placed in a groove (9) of said base, the movable seal being able to adopt a low position and a high position; • actuation means (6) enabling: a) placing the movable seal in the high position when the door is closed, so as to ensure contact between said movable seal and the lower edge of the door; b) placing the movable seal in the low position in the groove when the door is open, so as to be flush with the surface of the threshold.