Movable Light Engine Bracket for Enclosed Fixture Maintenance

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Solution Overview

Problem

Modern lighting devices installed in enclosed environments, such as ceilings or walls, often present difficulties in accessing the light source and driver electronics for maintenance or adjustment without removing the entire system, and there is a need for configurations that allow for easy access and adjustable light emission directions.

Innovation Solution

A lighting device system with a base and a light engine support bracket assembly that can move between positions to align either the light source or the driver electronics with a light opening, allowing for easy access and adjustment, featuring guide rails, pivotable, and rotatable structures, along with a heat sink for thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the lighting device system is installed in an enclosed environment (ceiling, wall, or housing), then the lighting device provides stable operation and proper light emission, but it becomes difficult to access the lighting device, driver electronics, or components for replacement, inspection, or servicing

Engineering Contradiction:
Improvestable operationVSAvoidaccess to components
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The lighting device system is divided into separable components: the base remains installed in the enclosed environment while the light engine support bracket assembly can be independently moved and removed. This segmentation allows the base to maintain stable operation while the light engine assembly can be accessed for servicing through the light opening.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light engine support bracket assembly is made movable relative to the base through guide rails and support structures. This dynamic configuration allows the assembly to be shifted between an operational position (aligned with the light opening for light emission) and a servicing position (where components are accessible through the light opening), resolving the contradiction between stable installation and ease of repair.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the lighting device is fixed in position for stable operation, then light emission is consistent, but adjustment of light emission direction becomes difficult or impossible

Engineering Contradiction:
Improveconsistent light emissionVSAvoidadjustment of light direction
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The light engine support bracket assembly incorporates pivotable and rotatable structures that enable dynamic adjustment of the light engine assembly's orientation. The assembly can be rotated about a first axis and pivoted about a second axis, allowing directional adjustment of light emission while maintaining a stable base installation. This provides adaptability in light direction without compromising the stability of the installed system.

Inventive Principle:
Principle #15Dynamics

3Ease of repair

If the light engine support bracket assembly is made movable for ease of access and adjustment, then components are accessible and light direction is adjustable, but the structural complexity of the mounting system increases

Engineering Contradiction:
Improveaccess to componentsVSAvoidmounting system structure
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The movable and adjustable functions are extracted into a separate light engine support bracket assembly that can be independently manipulated. This bracket assembly contains the guide rails, support structures, and adjustment mechanisms, separating the complexity from the base and allowing the base to remain simple while providing access and adjustment capabilities through the extracted functional module.

Inventive Principle:
Principle #2Taking out (Extraction)

4Illumination intensity

If the light source is positioned for optimal light emission, then lighting performance is maximized, but access to the light source for maintenance becomes restricted

Engineering Contradiction:
Improvelighting performanceVSAvoidaccess to light source
Core Design Contradiction:
Illumination intensityVSEase of repair

Solution Approach 1:

The light engine support bracket assembly allows the light source to be dynamically repositioned along the guide rails and rotated about multiple axes. The light source can be moved to an optimal position for light emission performance, and then the entire assembly can be shifted to a maintenance position where the light source becomes accessible through the light opening without requiring removal of the base from the enclosed environment.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy maintenance and adjustment of lighting devices while installed, providing accessible positions for both light and driver components, and allows for directional adjustment of light emission, while maintaining effective heat dissipation.

Implementation Method 1

the lighting device assembly includes a heat sink member, a light source attached to and in thermal communication with the heat sink member

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20220316690A1Lighting device system and movable mount for same
Publication Date: 2022.10.06 TROY CSL LIGHTING INC
  • US20220316690A1 patent drawing
  • US20220316690A1 patent drawing
  • US20220316690A1 patent drawing

AI summary

A moveable mount supports a lighting device assembly and driver electronics. The moveable mount includes a base having a light opening, and a light engine support bracket assembly movably secured to the base. The light engine support bracket is configured to support the lighting device assembly and the driver electronics, for movement relative to the base between a first position in which an optic or a light source of the light engine assembly is aligned with the light opening of the base to direct light through the light opening, and a second position in which the driver electronics is aligned with the light opening of the base.