Movable Packaging Insert With Band System
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Solution Overview
Problem
Existing packaging solutions for items like credit and gift cards are inflexible, leading to higher postal charges due to inability to withstand postal processing, which involves significant bending and manipulation.
Innovation Solution
A packaging insert with a movable carrier and band system that allows the insert to transition between retracted and extended configurations, enabling secure and attractive packaging while maintaining flexibility to withstand postal processing without damage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If the packaging insert uses a rigid structure to securely hold the card, then the card is held securely, but the package cannot withstand postal processing involving bending and manipulation
Solution Approach 1:
The packaging insert employs a dynamic structure where the carrier can move between retracted and extended configurations. The band allows relative movement between the carrier and first member, enabling the package to flex during postal processing while maintaining secure card holding when needed.
Solution Approach 2:
The insert is divided into separate movable components including the carrier, band, and first member. This segmentation allows each component to move independently, providing flexibility to withstand bending while maintaining the functional integrity of the card holding mechanism.
2Ease of manufacture
If the insert uses a simple fixed structure, then manufacturing is simple, but the card cannot be easily accessed and presented attractively
Solution Approach 1:
The dynamic movement mechanism allows the first member to be pulled out to present the card attractively while maintaining a relatively simple construction. The band-based movement system achieves the desired operability without requiring complex mechanisms.
3Ease of operation
If the carrier and first member are always exposed, then the card is easily accessible, but the packaging is not attractive and secure
Solution Approach 1:
The carrier moves between retracted and extended configurations, allowing the packaging to present a secure, compact appearance when the card should be protected, and easily accessible when needed. This dynamic shape change resolves the contradiction between security and accessibility.
Solution Approach 2:
In the retracted configuration, the first member is housed within the carrier structure, creating a nested arrangement that provides a clean, secure appearance. The card-bearing element is contained within the packaging boundaries, enhancing the professional presentation.
Data Source
Figure 1a~2
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AI summary
An insert for a package, the package comprising a sleeve and the insert received in the sleeve, the insert being movable between retracted and extended configurations. The insert comprises: a carrier having first and second walls defining a passage therebetween, the first wall defining an interior surface that faces the passage, and an exterior surface that faces away from the passage; a band extending around the first wall of the carrier and through the passage; and a first member located inside the passage when the insert is in the retracted configuration and attached to the band at a first coupling location inside the passage. At least a portion of the band that overlies the exterior surface of the first wall is exposed for attachment to the sleeve of the package at a second location on the exposed portion of the band, such that when the insert is received in the sleeve and the band is coupled to the sleeve at the second coupling location, the carrier and the first member are movable between the retracted configuration in which the carrier and the first member are housed in the sleeve, and the extended configuration in which the carrier and the first member protrude from the sleeve, wherein the first member protrudes from the sleeve to a greater extent than the carrier in the extended configuration.