Movable Partition Wall for Single-Robot Storage Temperature Zoning
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing partition wall systems in storage spaces require separate gantry robots on each side, leading to inefficient use of storage space and increased energy consumption when storing products with different temperature requirements, as the entire storage area is often cooled to accommodate the highest temperature needs.
Innovation Solution
A partition wall arrangement with a liftable and movable wall element, supported by horizontal beams and equipped with a turnable mechanism, allowing a single gantry robot to move freely on both sides and enabling flexible compartment division based on changing product quantities and temperature needs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of energy
If a partition wall is built to divide storage space for products with different temperature requirements, then energy consumption is reduced by cooling only necessary areas, but the storage space utilization becomes inefficient and requires separate gantry robots on each side
Solution Approach 1:
The partition wall is designed to be movable rather than fixed. The wall element can be positioned at different locations along the beams and removed entirely when needed, allowing the storage space configuration to dynamically adapt to changing product storage requirements and maximize space utilization flexibility.
Solution Approach 2:
A single gantry robot is designed to serve both sides of the partition wall. The robot can access products on either side by moving the wall element, making one robot universally capable of handling all product retrieval and storage operations, eliminating the need for separate robots on each side.
2Loss of energy
If a fixed partition wall is used to separate cold and ambient storage areas, then temperature control efficiency improves, but the gantry robot cannot move freely across the entire storage space
Solution Approach 1:
The partition wall element is made movable along the beams rather than being fixed. This allows the wall to be positioned only when temperature separation is needed, and removed or repositioned when gantry robot access across the entire storage space is required, combining energy efficiency with operational flexibility.
3Productivity
If separate gantry robots are provided on each side of the partition wall, then product access efficiency improves, but device complexity and cost increase
Solution Approach 1:
One gantry robot is designed to perform the function of what would traditionally require two separate robots. The robot can access both sides of the partition wall by moving the wall element, making it a universal machine that handles all product access operations, thereby reducing device complexity and cost while maintaining productivity.
Data Source
Figure 1
Figure 2
Figure 3~4
AI summary
A partition wall arrangement of a storage according to the invention comprises a wall element (2) with a framework (3, 4) and a liftable wall element (5). The framework comprises a horizontal upper element (3) and side elements (4). The liftable wall element is arranged between the side elements and fastened to the upper element. The partition wall arrangement further comprises a horizontal beam (6) in connection with both side elements. The beams are parallel to each other and transverse to the wall element (2).